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储能系统技术 储能系统 DC-DC变换器 多物理场耦合 ★ 4.0

无铁氧体磁耦合器的设计与分析:面向电动汽车应用的动态性能优化

Design and Analysis of Ferrite Less Magnetic Coupler With Improved Dynamic Performance Characteristics for EV Applications

语言:

中文摘要

动态无线充电(DWC)技术有望在行驶中为电动汽车(EV)充电,从而减小电池容量与成本。然而,动态无线功率传输(DWPT)系统仍需优化以实现商业化应用。本文提出一种单侧磁场生成型磁耦合器,具有优化的性能参数。相比传统结构,该耦合器具备更高的耦合系数与互感,且自感显著降低。在三对称发射端DWPT系统中测试时,其与邻近发射端互感小,并能自然脱离第三发射端,简化多发射端解耦控制。接收端输出电压脉动仅1.3%,且I-V特性无零力区,支持360°旋转容错。为验证方案可行性,设计了工作于85 kHz、200 mm气隙下的1.6 kW LCC-S补偿DWPT系统,实测最大DC-DC效率达93%。

English Abstract

Dynamic wireless charging (DWC) is making its way to charge electric vehicles (EVs) on the go. It has the potential to reduce both EV battery size and cost. However, the dynamic wireless power transfer (DWPT) system needs to be optimized before it can become widely available in the market. This includes designing compact magnetic couplers that can easily be placed under EVs and can handle both static and dynamic charging. This article recommends a single-sided flux-generating magnetic coupler with optimized performance factors. The proposed coupler has a better coupling coefficient and mutual inductance with considerably lower self-inductance when compared to conventional magnetic couplers. When tested for DWPT operation with three symmetric transmitters, the proposed coupler offers low mutual inductance with neighboring transmitters and naturally decouples with the third transmitter, reducing the effort required for decoupling multiple transmitters. The proposed receiver offers only 1.3% pulsating output voltage. Also, the proposed optimization helps to achieve 360^ rotational misalignment tolerance with zero null zone present in its output I–V characteristics. To validate the proof of concept, a 1.6 kW output power dynamic using LCC -S compensation at 85 kHz resonance frequency is designed for 200 mm air-gap, with maximum recorded efficiency to be dc–dc ~93%.
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SunView 深度解读

该无铁氧体磁耦合器技术对阳光电源新能源汽车产品线具有重要应用价值。研究提出的单侧磁场生成结构实现93% DC-DC效率和200mm大气隙传输,可直接应用于充电桩产品的无线充电方案开发。其1.3%低电压脉动特性与LCC-S补偿拓扑可借鉴至车载OBC充电机设计,提升充电稳定性。多发射端自然解耦控制策略对ST储能系统的多模块并联控制有启发意义,可简化系统协调逻辑。360°旋转容错与无零力区I-V特性为开发动态充电基础设施提供技术路径,支撑阳光电源在电动汽车充电领域的产品创新与市场拓展,尤其适用于商用车队与公共交通场景的边行驶边充电应用。