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CuW触头在C4F7N/CO2气体混合物中烧蚀性能的实验研究
Experimental study on the ablation performance of CuW contacts in a C4F7N/CO2 gas mixture (2024)
| 作者 | Xueying Gao · Xin Lin · Yi Ding · Xinyu Tao · Renhu Song |
| 期刊 | IEEE Transactions on Power Delivery |
| 出版日期 | 2025年10月 |
| 技术分类 | 储能系统技术 |
| 技术标签 | 储能系统 SiC器件 |
| 相关度评分 | ★★★★ 4.0 / 5.0 |
| 关键词 | 铜钨合金 触头 耐烧蚀性 钨含量 气体环境 |
语言:
中文摘要
铜钨合金(CuW)是高压断路器中最常用的触头材料,其抗烧蚀性能直接影响断路器寿命与电网安全。本文研究了四种不同钨含量(70、75、80、85 wt%)的CuW触头在SF6及9%C4F7N/91%CO2混合气体中的烧蚀特性,进行23 kA开断电流下的20次电弧烧蚀实验。通过分析烧蚀率、接触电阻及表面宏观形貌与截面微观结构的变化,比较不同气体环境下W含量对CuW触头抗烧蚀性能的影响。结果表明,在C4F7N/CO2混合气体中,随W含量增加,触头烧蚀率、表面裂纹和接触电阻均上升,抗烧蚀能力下降;CuW70中W与Cu的比例有利于热传导,兼具硬度、韧性和导电性的平衡,与气体电弧的热物理特性匹配最优。
English Abstract
Copper tungsten alloy (CuW) is the most widely utilized contact material for high voltage circuit breakers, where the ablation resistance of contacts significantly impacts the service life of these breakers and the safety of the power grid. This study focused on CuW contacts with varying W contents (70, 75, 80, and 85 wt%) installed in a 40.5 kV circuit breaker filled with SF6 and 9%C4F7N/91%CO2 gas mixture, respectively. Twenty arc ablation experiments were conducted with interrupting current of 23 kA. Post experiment analysis included the ablation rate, contact resistance, and changes of both the surface macroscopic structure and cross-sectional microstructure. Comparative analysis was conducted to examine the effect of W content on the ablation resistance of CuW contacts in different gas environments. The results indicated that in C4F7N/CO2 gas mixture, the contact ablation rate, surface cracks, and contact resistance after experiments increased with the W content in CuW, showing a declining trend in arc ablation resistance. Cross-sectional analysis of pore distribution and remelted W layers revealed that the W and Cu proportions in CuW70 facilitated effective heat conduction. This composition achieved balanced performance across hardness, toughness, and electrical conductivity parameters. The results indicated optimal matching between contact material composition and the thermophysical characteristics of gas arc discharge.
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SunView 深度解读
该CuW触头烧蚀特性研究对阳光电源储能系统的高压开关设备选型具有重要参考价值。PowerTitan大型储能系统中1500V高压直流断路器和交流接触器需承受频繁开断操作,研究表明CuW70触头在环保气体C4F7N/CO2中具有最优烧蚀性能和接触电阻稳定性,可替代SF6方案应用于ST系列储能变流器的输入侧隔离开关。该材料配比在23kA大电流下的抗烧蚀特性,为充电桩大功率直流接触器和光伏并网开关的触头材料优化提供数据支撑,有助于提升设备使用寿命、降低维护成本,并响应电力设备环保化趋势,支持阳光电源在储能和新能源领域的技术领先地位。