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基于宽带Rogowski线圈电流传感器的中压SiC MOSFET过流保护
Overcurrent Protection Enabled by Broadband Rogowski Coil Current Sensor for Medium-Voltage SiC MOSFET
| 作者 | Jiakun Gong · Yulei Wang · Liang Wang · Mingrui Zou · Peng Sun · Yuxi Liang |
| 期刊 | IEEE Transactions on Power Electronics |
| 出版日期 | 2025年1月 |
| 技术分类 | 电动汽车驱动 |
| 技术标签 | SiC器件 |
| 相关度评分 | ★★★★ 4.0 / 5.0 |
| 关键词 | 罗果夫斯基线圈电流传感器 过流保护 宽带 中压SiC MOSFET 抗干扰 |
语言:
中文摘要
为确保耐用性有限的昂贵中压(MV)器件安全切换,基于罗氏线圈电流传感器(RCCS)的过流保护方案是一种很有前景的方法,具有响应速度快和电气隔离的特点。然而,要使罗氏线圈电流传感器同时具备高抗噪能力和高带宽性能存在固有矛盾。此外,积分器不理想的直流和低频特性会导致漂移和下垂误差。为应对上述挑战,本文研制了宽带罗氏线圈电流传感器,并将其集成到中压碳化硅(SiC)金属 - 氧化物 - 半导体场效应晶体管(MOSFET)的过流保护电路中。基于传输线理论设计了新型线圈,以克服寄生元件对带宽的限制。所设计的线圈实现了约 300 MHz 的超高带宽,具有高互感和屏蔽层,具备高抗噪能力。此外,提出了具有低频衰减功能的宽带积分器设计方法,以显著消除漂移并减少下垂误差。基于所研制的罗氏线圈电流传感器,所提出的过流保护电路能够对负载下故障和硬开关故障迅速做出反应,并在仅 200 ns 内软关断器件。综合实验证明了该传感器在监测电流和保护昂贵中压器件方面具有非凡的潜力。
English Abstract
To guarantee safe switching of the expensive medium-voltage (MV) device with limited durability, the overcurrent protection scheme based on Rogowski coil current sensor (RCCS) is the promising method, featuring fast response and galvanic isolation. However, it is an inherent contradiction to achieve the RCCS with both high noise immunity and high-bandwidth capabilities. In addition, the nonideal dc and low-frequency characteristics of the integrator cause drift and droop errors. In this article, to address the aforementioned challenges, the broadband RCCS is developed and integrated into the overcurrent protection circuit for the MV SiC mosfet. The novel coil is designed based on the transmission line theory to overcome the constraints imposed by parasitic components on bandwidth. The proposed coil achieves an extra-high bandwidth of approximate 300 MHz with high mutual inductance and shielding layers for high noise immunity. Furthermore, the broadband integrator design method with low-frequency attenuation is proposed to eliminate drift and reduce droop errors significantly. Based on the developed RCCS, the proposed overcurrent protection circuit reacts to both the fault under load and hard switching fault rapidly and softly turns off the device within merely 200 ns. Comprehensive experiments demonstrate its exceptional potential in monitoring current and protecting the expensive MV devices.
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SunView 深度解读
从阳光电源的业务角度分析,这项基于罗氏线圈电流传感器的过流保护技术对我们的中压光伏逆变器和储能系统具有重要战略价值。随着1500V直流系统在大型地面电站的普及,以及储能系统向更高电压等级发展,中压SiC MOSFET正成为我们功率变换拓扑的核心器件。然而,这类器件价格昂贵且耐受能力有限,快速可靠的过流保护直接关系到系统安全性和全生命周期成本。
该技术的核心突破在于解决了传统罗氏线圈"高带宽"与"高抗噪性"难以兼得的矛盾。通过传输线理论设计,实现了约300MHz的超宽带宽,配合200ns的快速关断响应,这对我们的应用场景具有三重价值:首先,在光伏逆变器的LVRT(低电压穿越)和储能系统的短路故障场景下,能在器件损坏前完成保护动作;其次,电流隔离特性符合中压系统的安全规范要求;第三,宽带特性可同时监测开关瞬态和稳态电流,为我们的智能化运维提供高质量数据。
技术成熟度方面,论文展示了完整的实验验证,但从产品化角度仍需关注几个挑战:积分器的低频衰减设计需要在漂移抑制与电流测量精度间找到最优平衡点;屏蔽层设计需适应我们产品的电磁环境;长期可靠性和温度特性需要进一步验证。建议我们的研发团队可考虑将此技术纳入下一代中压产品平台的预研计划,特别是在大功率储能变流器(PCS)和1500V+系统架构中优先试点应用。