← 返回
基于TPMS结构的电子设备散热冷板数值与实验研究
Numerical and experimental investigation of TPMS-structured cold plates for electronic device cooling
| 作者 | Junyu Chen · Xianhao Liu · Yuting Li · Xiangyou Feng · Junhong Chen · Haoning Zhu · Wen-Quan Tao |
| 期刊 | Applied Energy |
| 出版日期 | 2025年1月 |
| 卷/期 | 第 401 卷 |
| 技术分类 | 电动汽车驱动 |
| 技术标签 | SiC器件 |
| 相关度评分 | ★★★★★ 5.0 / 5.0 |
| 关键词 | This paper presents a comprehensive modeling and thermohydraulic analysis of different TPMS-structured cold plates. |
语言:
中文摘要
摘要 随着电子芯片功率的不断提升,冷板已成为冷却高热负荷电子器件的一种有前景的解决方案。增材制造技术的发展促进了复杂结构的加工成型,为先进结构设计提供了更广阔的可能性。三重周期性极小曲面(Triply Periodic Minimal Surface, TPMS)结构具有优异的热物理性能,因而成为传热应用中的重要候选结构。本研究通过数值方法系统分析了蛇形流道以及三种TPMS结构(Diamond、Gyroid和I-WP)冷板的传热能力与流动特性。基于数值模拟结果,从流动模式及导热与对流耦合传热的角度,深入剖析了TPMS结构强化传热的内在机理。结果表明,Diamond结构表现出最优的整体热液性能。本文进一步考察了两种几何参数——孔隙率和单胞尺寸——对TPMS结构热液性能的影响。提出了一种在冷板底部至顶部方向上单胞尺寸呈梯度变化的TPMS结构设计。当泵功低于2 W时,该梯度结构的极限热流密度可超过256.9 W/cm²,相较于均匀结构整体性能提升了3.58%至6.24%。实验研究验证了数值模拟结果的可靠性,数值计算与实验测试数据在温度、压降和传热系数方面的最大相对偏差分别仅为7.5%、13.9%和5.44%。
English Abstract
Abstract With the increasing power of electronic chips, cold plates have emerged as a promising solution for cooling high thermal load electronic devices. Additive manufacturing facilitates the production of complex structures, expanding the possibilities for developing advanced designs. Triply Periodic Minimal Surface (TPMS) structures exhibit remarkable thermophysical properties, making them prominent candidates for heat transfer applications. This study numerically investigates the heat transfer capacity and flow characteristics of cold plates with serpentine channels and three TPMS structures, Diamond, Gyroid, and I-WP structures. From numerical results, the inherent mechanisms of TPMS structure strengthening heat transfer are analyzed from flow pattern and combined conduction and convection heat transfer. The results indicate that the Diamond structure exhibits the best overall thermohydraulic performance. The influence of two geometric parameters, porosity and unit cell size, on the thermohydraulic performance of TPMS structure, is examined. A TPMS structure with gradient changes in unit cell size in the direction from plate bottom to top is developed. At a pumping power below 2 W, its ultimate heat flux can exceed 256.9 W/cm 2 , improving the overall performance by 3.58 % to 6.24 % compared with the uniform one. Experimental results verify the reliability of numerical simulations, the maximum relative deviations in temperature, pressure drop, and heat transfer coefficient between numerical and test data were only 7.5 %, 13.9 % and, 5.44 %, respectively.
S
SunView 深度解读
该TPMS结构冷板技术对阳光电源SiC功率器件散热具有重要应用价值。Diamond结构可应用于ST系列PCS和电动汽车驱动系统的高功率密度模块,其256.9 W/cm²散热能力可支撑SiC器件高频开关损耗。梯度单元尺寸设计可优化三电平拓扑中不均匀热分布,提升PowerTitan储能系统功率密度3-6%。增材制造工艺为充电桩OBC和电机驱动器的紧凑化散热方案提供创新路径,支持1500V高压系统热管理升级。