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高功率中高压WBG功率模块协同设计框架:3.3kV/200A线键合低电感SiC半桥模块案例研究

Co-design Framework for High Power, Medium/High Voltage WBG Power Modules: Case Study with 3.3 kV/200 A Wire-Bonded Low-Inductance SiC Half-Bridge Module

语言:

中文摘要

提出一种高功率高压宽禁带WBG功率模块封装协同设计框架,可泛化以反映器件技术、封装配置和电压等级的多样化设计需求。除常见的热、电、机械多学科协同优化外,所提框架特别强调中高压MV/HV设计考虑,引入封装与装配工艺开发工具包PA-PDK概念,并在功率模块封装开发过程中集成可靠性设计DfR。通过3.3kV/200A线键合低电感碳化硅SiC半桥模块案例研究验证协同设计框架有效性,为此类协同设计框架实施提供参考。

English Abstract

This paper proposed a co-design framework for high power high voltage wide bandgap (WBG) power module packaging that is generalized to reflect diverse design requirements across device technologies, packaging configurations, and voltage classes. Beyond the commonly addressed thermal, electrical, and mechanical multidisciplinary co-optimization, the proposed framework specially emphasizes considerations for medium/high voltage (MV/HV) designs, introduces the concept of Packaging and Assembly Process Development Kit (PA-PDK) and integrates “Design for Reliability (DfR)” in the development process for power module packaging. The effectiveness of the co-design framework is validated through case study with a 3.3 kV/200 A wire-bonded, low-inductance, silicon carbide (SiC) half-bridge module, which serves as a reference for the implementation of such co-design framework.
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SunView 深度解读

该WBG功率模块协同设计框架研究对阳光电源SiC功率模块开发有全面指导价值。中高压设计考虑、PA-PDK概念和DfR集成的系统化方法与阳光电源在1500V及以上光伏系统和中压储能系统中应用SiC器件的技术路线高度契合。3.3kV/200A低电感SiC半桥模块案例为阳光ST系列储能变流器和SG系列光伏逆变器的高压功率模块设计提供了实用参考。热-电-机械多学科协同优化和可靠性设计的框架可应用于阳光iSolarCloud平台的数字孪生设计工具开发。该研究对阳光电源提升SiC功率模块性能和可靠性、加速产品迭代有重要意义。