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基于SiC MOSFET固态断路器的电机控制中心:设计分析、新型软启动与软关断策略
SiC MOSFET Solid-State Circuit Breaker-Based Motor Control Center: Design Analysis, Novel Soft Start, and Soft Turn-Off Strategies
| 作者 | Jiale Zhou · Haichen Liu · Xiwen Xu · Yao Wang · Tiefu Zhao |
| 期刊 | IEEE Journal of Emerging and Selected Topics in Power Electronics |
| 出版日期 | 2024年12月 |
| 技术分类 | 电动汽车驱动 |
| 技术标签 | SiC器件 |
| 相关度评分 | ★★★★ 4.0 / 5.0 |
| 关键词 | 固态断路器 交流应用 电流保护 软启动策略 电机控制中心 |
语言:
中文摘要
固态断路器(SSCB)被视为直流配电系统中具有变革潜力的技术,但在交流系统中的研究与应用较少,主要受限于与成熟机械断路器的竞争。本文提出一种集成软启动器、接触器、断路器及热继电器功能的三相SSCB,适用于电机控制中心(MCC)。重点探讨其电流保护、软启动与接触器功能,给出380 V/63 A SSCB的关键设计,包括半导体器件、压敏电阻(MOV)、缓冲电路与散热器选型,并分析MOV寿命。在200 A下验证了故障保护性能。提出新型软启动与软关断策略,关断时机由电网电压锁相环(PLL)相位决定,无需电流传感器。仿真与实验结果表明,开环与闭环软启动显著抑制电机启动涌流;软关断策略避免MOV动作,延长SSCB作为接触器时的使用寿命。集成多功能后,SSCB在MCC应用中具备显著优势。
English Abstract
Solid-state circuit breaker (SSCB) has been identified as a potential game-changing technology for dc distribution systems. However, fewer SSCB research and applications have been reported in ac due to direct competition with mechanical CB (MCB), which has a proven record as ac circuit protection device. The proposed three-phase SSCB integrates the application-specific functions of soft starters, contactors, CBs, and thermal relays commonly present in motor control centers (MCCs). This article primarily discusses the current protection, soft start, and contactor functions of the proposed SSCB. Key design considerations for a 380-VAC/63-A three-phase SSCB are introduced, covering semiconductor device, metal oxide varistor (MOV), snubber, and heatsink selections, as well as MOV lifetime analysis. The current fault protection of the SSCB is verified at 200 A. Furthermore, novel soft start and soft turn-off strategies are proposed. The turn-off time of both strategies is determined by a grid voltage phase-locked loop (PLL) angle instead of current sensors. Finally, both simulation and experimental results using open- and closed-loop soft start strategies validate a significant reduction in motor inrush current. In addition, experimental results confirm that employing the novel soft turn-off strategy extends the lifetime of the SSCB when used as a contactor, as it does not activate MOVs. By combining the contactor, CB, and soft starter functions into one, SSCB can offer competitive advantages in MCC applications.
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SunView 深度解读
该SiC MOSFET固态断路器技术对阳光电源储能与充电桩产品线具有重要应用价值。其集成软启动、接触器、断路器多功能的设计理念可直接应用于PowerTitan储能系统的电池簇保护与并网控制,替代传统机械接触器,提升响应速度至微秒级。新型软启动/软关断策略基于PLL相位控制、无需电流传感器的特点,可优化ST系列储能变流器的并网冲击抑制算法,降低系统成本。MOV寿命分析方法为阳光电源SiC功率模块的浪涌防护设计提供参考。200A故障保护能力可应用于大功率充电桩的快速保护,配合公司现有SiC器件应用经验,推动固态断路器在新能源配电系统的产品化落地,增强MCC集成方案竞争力。