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电动汽车驱动 SiC器件 可靠性分析 ★ 4.0

碳化硅功率器件结温提取:全面综述

Junction Temperature Extraction for Silicon Carbide Power Devices: A Comprehensive Review

作者 Huiqing Wen · Xiaoyu Li · Fei Zhang · Zifeng Qu · Yizhou Jiang · Ningyu Luo
期刊 IEEE Transactions on Power Electronics
出版日期 2024年10月
技术分类 电动汽车驱动
技术标签 SiC器件 可靠性分析
相关度评分 ★★★★ 4.0 / 5.0
关键词 碳化硅器件 结温提取 方法分类 方法比较 温度敏感电参数方法
语言:

中文摘要

考虑到成本较高、结温较高以及结温变化范围更广等因素,用碳化硅(SiC)器件完全取代硅器件仍面临诸多可靠性挑战。因此,近年来,SiC 器件的结温提取显得尤为重要。此外,鉴于最新出现的 SiC 器件结温提取方法,对这些方法进行全面综述,包括对其进行科学分类和系统评估至关重要。本文旨在填补这一空白。首先,将对 SiC 器件的结温提取方法进行分类,包括物理接触法、光学方法、电阻 - 电容热网络法和温度敏感电参数(TSEP)法。然后,从测量精度、适用性、成本、在线实现以及功率集成发展等不同角度,对 SiC 器件的四类方法进行了全面比较。此外,考虑到 TSEP 方法的优势,本文特别对近年来新提出的许多 TSEP 方法进行了比较和分析,并根据其对负载电流的依赖程度进一步将其分为两个子类。还首次从线性度、灵敏度等关键特性方面对这些方法的性能进行了评估。本文分析了 SiC 器件结温提取中许多尚未解决的问题,其中特别值得强调的是,考虑 SiC 器件老化的创新性 TSEP 方法仍有很大需求。

English Abstract

The complete replacement of silicon devices with silicon carbide (SiC) devices still faces many reliability challenges considering higher cost, higher junction temperature, and its wider variations. Hence, the junction temperature extraction for SiC devices becomes particularly significant recently. Furthermore, considering the latest emerging junction temperature extraction methods for SiC devices, it is critical to conduct a comprehensive review of these methods, including a scientific classification and systematical evaluation of these methods. This article is just to fill in this gap. First, a classification of these junction temperature methods for SiC devices will be conducted, including physical contact methods, optical methods, resistance–capacitance thermal network methods, and temperature-sensitive electrical parameter (TSEP) methods. Then, a comprehensive comparison of four-category methods for SiC devices have been conducted from different perspectives, such as the measurement accuracy, applicability, cost, online implementation, and power integration development. Moreover, considering the advantage of TSEP methods, this article has particulary compared and analyzed many newly proposed TSEP methods in recent years, which have been further divided into two subcategories based on their dependence on the load current. Their properties have also been evaluated for the first time in terms of the linearity, sensitivity, and other key features. This article analyzes many unresolved issues in the junction temperature extraction for SiC devices, among them, it is particularly worth emphasizing that innovative TSEP methods that consider the aging of SiC devices are still strongly demanding.
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SunView 深度解读

碳化硅(SiC)功率器件的结温提取技术对阳光电源的核心业务具有重要战略意义。在光伏逆变器和储能变流器产品中,SiC器件凭借其高效率、高功率密度的优势正逐步替代传统硅基器件,但其更高的结温工作环境和成本压力也带来了可靠性管理的挑战。精准的结温监测技术是保障产品长期稳定运行、延长使用寿命的关键。

该综述系统梳理了物理接触法、光学法、热阻网络法和温度敏感电参数(TSEP)法四类结温提取方法。从阳光电源产品应用角度看,TSEP方法因其可在线实施、易于集成的特性最具实用价值。该方法可嵌入逆变器和储能系统的控制算法中,实现实时热管理和预测性维护,这对提升产品智能化水平和系统可靠性至关重要。论文特别指出的负载电流依赖性分类,为不同工况下的温度监测策略优化提供了理论依据。

技术成熟度方面,虽然多种TSEP方法已被提出,但论文强调考虑SiC器件老化效应的创新方法仍然缺乏,这正是当前的技术瓶颈。对于阳光电源25年以上设计寿命的产品要求,器件老化带来的温度监测误差累积可能影响系统的长期可靠性评估。

建议阳光电源在以下方面布局:一是与高校合作开发适应老化特性的TSEP算法,建立器件全生命周期热管理模型;二是将结温监测技术集成到下一代数字化产品平台,实现故障预警和智能调度;三是通过精准热管理降低过设计裕量,在保证可靠性前提下进一步提升功率密度,增强产品市场竞争力。这项技术的突破将直接转化为产品差异化优势。