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光伏发电技术 储能系统 SiC器件 ★ 5.0

一种从光伏焊带废弃物中分离铜、锡和铅的新方法

A new approach for separating copper, tin, and lead from photovoltaic ribbon wastes

作者 Qingfeng Xiong · Zhenyu Yuana · Yakun Zhang · Zhengjie Chen · Kuixian Wei · Wenhui Maa
期刊 Solar Energy
出版日期 2025年1月
卷/期 第 299 卷
技术分类 光伏发电技术
技术标签 储能系统 SiC器件
相关度评分 ★★★★★ 5.0 / 5.0
关键词 Proposed a two-step process to recover Cu Sn and Pb from PV ribbon waste.
语言:

中文摘要

摘要 从光伏(PV)焊带废弃物中回收有价值的铅(Pb)、铜(Cu)和锡(Sn)对于光伏产业的可持续发展至关重要。本研究提出并采用了一种包含熔融分离和真空蒸馏的两步物理工艺,用于从光伏焊带废弃物中回收Cu、Sn和Pb。首先,在723 K温度下熔融分离4小时,成功将Sn–Pb涂层(熔点:451–456 K)从Cu基体(熔点:1356.4 K)上有效分离,获得含铜杂质较低(1.23 wt%)的Sn–Pb合金,以及残留Sn(1.89 wt%)和Pb(1.23 wt%)极少的Cu条。其次,在1423 K和50 ± 10 Pa条件下,通过真空蒸馏选择性地使含Cu的Sn–Pb合金发生挥发,得到超纯Pb(Cu:8 ppm,Sn:66 ppm),分离效率达99.7%。由于Cu和Sn具有相近的蒸气压,二者保留在残余合金中。本工作提供了一种绿色、可持续的方法,可在整个生产过程中不产生碳、废酸和废气的情况下实现从光伏焊带废弃物中分离Pb、Cu和Sn,符合循环经济的目标。

English Abstract

Abstract Recovery of valuable lead (Pb), copper (Cu), and tin (Sn) from photovoltaic (PV) ribbon waste is essential for the sustainability of the PV industry. In this study, a two-step physical process comprising molten separation and vacuum distillation was proposed and used to recover Cu, Sn, and Pb from PV ribbon waste. First, Sn–Pb coatings (melting point: 451–456 K) were effectively recovered from Cu substrates (melting point: 1356.4 K) through melt separation at 723 K for 4 h, yielding a Sn–Pb alloy with low Cu contamination (1.23 wt%) and Cu strips with minimal residual Sn (1.89 wt%) and Pb (1.23 wt%). Second, the Cu-containing Sn–Pb alloy at 1423 K and 50 ± 10 Pa was selectively volatilized through vacuum distillation, yielding ultra-pure Pb (Cu: 8 ppm, Sn: 66 ppm) and 99.7 % separation efficiency. Cu and Sn remained in the residual alloys due to their comparable vapor pressures. This work provides a green, sustainable method for separating Pb, Cu, and Sn from photovoltaic strip wastes without generating carbon, waste acid, and waste gas throughout the entire production process, which is in line with the goal of a circular economy.
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SunView 深度解读

该光伏组件回收技术对阳光电源具有战略价值。从全生命周期角度,可为SG系列逆变器及PowerTitan储能系统建立绿色供应链闭环。铜带回收的高纯度分离工艺(Cu纯度>97%)可降低光伏组件制造成本,支撑1500V高压系统的导电材料循环利用。该无酸无碳排放工艺契合阳光电源ESG目标,可集成至iSolarCloud平台的退役组件管理模块,为电站全生命周期运维提供增值服务,增强循环经济竞争力。