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光伏发电技术 储能系统 GaN器件 ★ 5.0

废弃晶硅光伏组件的恒温热解脱胶与污染控制:动力学分析与有机物演变

Thermostatic pyrolysis decapsulation and pollution control of waste crystalline silicon photovoltaic panels: Kinetic analysis and organics evolution

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中文摘要

摘要 光伏产业的快速发展预计将导致大量由玻璃、硅片和背板组成的废弃晶硅光伏(c-Si PV)组件积累。由于其超薄、高度层压、多层结构并以聚合物封装,脱胶是实现后续组分分离与回收的关键步骤。热解作为一种有前景的脱胶方法已受到关注,但目前的研究主要集中于废弃c-Si PV组件在慢速加热热解过程中的热分解行为,其动力学机制及有机物的演变规律仍不明确。本研究提出了对废弃c-Si PV组件进行恒温热解的方法,并系统开展了动力学分析与有机物演变研究,以实现高效脱胶与污染控制。结果表明,在600 °C下仅需7分钟即可实现98%的脱胶效率,该过程符合Avrami-Erofeev模型,能够较好地预测不同条件下的脱胶性能。恒温热解过程产生乙酸、烃类、芳香烃化合物以及含氟物质,这些产物均可被转化利用,从而实现污染的有效控制。进一步的环境影响评估表明,该方法相较于传统方法具有更小的环境影响。本研究为废弃c-Si PV组件的高效、环境友好型脱胶提供了可行路径,进而推动了废弃c-Si PV组件回收产业的发展。

English Abstract

Abstract The rapid expansion of photovoltaics is anticipated to result in a substantial accumulation of waste crystalline silicon photovoltaics (c-Si PV) panels that composed of glass, silicon wafers, and backsheets. Given its ultra-thin, highly laminated, multi-layered structures encapsulated with polymers, decapsulation is essential for subsequent component separation and recovery. Pyrolysis has emerged as a promising method for decapsulation, yet current research is limited to thermal decomposition of waste c-Si PV panels during the slow heating pyrolysis process, the kinetic mechanism and organics evolution necessary remain unknown. This study proposed the thermostatic pyrolysis of waste c-Si PV panels, and investigated kinetics analysis and organics evolution for efficient decapsulation and pollution control. Our results indicated that decapsulation efficiency can reach 98 % at 600 °C within 7 min, and conformed to the Avrami-Erofeev model, which predicts decapsulation performance across different scenarios well. The thermostatic pyrolysis process generates acetic acid, hydrocarbons, aromatic hydrocarbon compounds, and fluorine-containing substances, all of which can be converted and utilized for pollution control. Further environmental impact assessments demonstrate its minimized environmental impacts over conventional ones. This work provides a viable pathway for the efficient and environmental-friendly decapsulation of waste c-Si PV panels, thereby promoting the development of waste c-Si PV panels recycling industry.
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SunView 深度解读

该热解脱封技术对阳光电源光伏全生命周期管理具有战略价值。随着早期安装的光伏电站进入退役期,高效回收晶硅组件中的硅片、玻璃等高价值材料,可降低光伏产业链成本。研究提出的恒温热解法7分钟内达98%脱封效率,且符合Avrami-Erofeev动力学模型,为建立标准化回收工艺提供理论基础。对阳光电源而言,可结合iSolarCloud平台的电站全生命周期数据,提前预判组件退役时间,布局循环经济产业链。同时,回收技术的环保性与公司ESS储能系统的可持续发展理念高度契合,有助于构建绿色能源生态闭环,提升品牌ESG价值。