← 返回

采用PCB走线集成的两相谐振开关电容变换器

A Two-Phase Resonant Switched-Capacitor Converters Using PCB Trace Integration

语言:

中文摘要

谐振开关电容变换器具有无电容电流尖峰、实现软开关、高可靠性和高效率的优点,但因使用分立谐振电感而限制了功率密度。为此,本文提出一种基于PCB铜箔走线集成谐振电感的方法,应用于两相谐振开关电容变换器。该方法基于直接耦合理论,利用两相变换器在相内PCB走线的耦合,缩短走线长度并降低铜损,同时消除分立电感的铁芯损耗。所提方法可提升轻载效率与功率密度,并降低分立电感成本。实验搭建了240W GaN基原型样机,对比验证了该集成方法的有效性。结果表明,采用PCB走线电感的样机具有更高的轻载效率和功率密度。

English Abstract

The resonant switched-capacitor converters have been demonstrated to avoid capacitor current spike and achieve soft switching, to have high reliability and high efficiency. However, the power density is reduced due to the presence of discrete resonant inductors. To address the issue, this work presents an integration method of resonant inductors for the two-phase resonant switched-capacitor converters by using PCB copper traces. The proposed integration method is based on the direct coupling theory, in which the PCB trace coupling of two resonant switched-capacitor converters in phase can reduce the PCB trace length and copper loss. More importantly, the core loss of discrete inductors can be eliminated. This proposed method can not only improve the light-load efficiency and power density, but also reduce the cost of the discrete inductors. Two 240W GaN-based experiment prototypes based on discrete inductors and proposed integrated PCB trace inductors are tested and compared to validate the effectiveness of the proposed integration method. Experimental results demonstrate that the prototype with PCB trace inductors can achieve higher light-load efficiency and power density.
S

SunView 深度解读

该PCB走线集成谐振电感技术对阳光电源储能与充电产品具有重要应用价值。在ST系列储能变流器的DC-DC变换环节,可通过PCB走线替代分立电感,显著提升轻载效率和功率密度,降低磁性元件成本。该技术与阳光电源现有GaN器件应用形成协同,特别适用于车载OBC充电机等空间受限场景。两相谐振开关电容拓扑的软开关特性可降低EMI,提升系统可靠性。建议在PowerTitan储能系统的模块化DC-DC单元及充电桩的功率变换模块中验证该集成方案,结合多物理场仿真优化PCB走线耦合设计,实现磁集成与功率密度的突破。