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用于燃料电池电驱动系统的多电平交错GaN DC-DC变换器数字控制
Digital Control of Multilevel Interleaved GaN DC-DC Converter for Fuel Cell Electric Powertrains
| 作者 | Stefano Savio · Simone Giuffrida · Fabio Mandrile · Fausto Stella · Eric Giacomo Armando · Radu Bojoi |
| 期刊 | IEEE Transactions on Industry Applications |
| 出版日期 | 2025年8月 |
| 技术分类 | 电动汽车驱动 |
| 技术标签 | DC-DC变换器 GaN器件 多电平 |
| 相关度评分 | ★★★★★ 5.0 / 5.0 |
| 关键词 | 燃料电池 DC - DC转换器 氮化镓技术 数字控制策略 实验验证 |
语言:
中文摘要
燃料电池正日益被视为电动汽车中传统电池组的可行替代方案,尤其适用于对减轻重量和增加续航里程有要求的长途运输。尽管燃料电池具有诸多优势,但其电池堆输出电压较低且随负载变化(通常低于200 V),因此需要使用高效升压直流 - 直流转换器,以达到电动动力系统所需的电压(400 - 800 V)。在此背景下,氮化镓(GaN)技术可实现超过100 kHz的开关频率,使其成为高功率、高密度直流 - 直流转换器的首选技术。本文的主要重点是开发并实施一种先进的数字控制解决方案,该方案适用于以100 kHz开关频率运行的高功率、多级交错式氮化镓基直流 - 直流转换器。高开关频率虽然有利于减小无源元件尺寸并改善瞬态响应,但在同步、采样以及对多个交错单元的精确控制方面带来了重大挑战。模拟控制系统难以有效应对这些要求,因此有必要采用一种能确保高性能和灵活性的数字控制策略。研究人员在缩小比例的原型上进行了实验验证,结果表明该控制方案在动态条件下(包括电压阶跃变化和负载瞬变)具有很强的鲁棒性。研究结果证实,即使在高开关频率带来的严苛运行条件下,所提出的数字控制策略在维持精确的电压调节、均流和电容平衡方面依然有效。
English Abstract
Fuel cells are increasingly recognized as a viable alternative to traditional battery packs in electric vehicles, particularly for long-distance transport requiring reduced weight and extended range. Despite their advantages, the low and load-dependent output voltage of fuel cell stacks (typically below 200 V) requires the use of high-efficiency boost DC-DC converters to achieve the required voltage (400-800 V) for electric powertrains. In this context, gallium nitride (GaN) technology enables switching frequencies exceeding 100 kHz, making it a prime candidate for high-power, high-density DC-DC converters. The main focus of this paper is the development and implementation of an advanced digital control solution tailored to a high-power, multilevel interleaved GaN-based DC-DC converter operating at a 100 kHz switching frequency. The high switching frequency, while beneficial for reducing passive component sizes and improving transient response, introduces significant challenges in synchronization, sampling, and the precise control of multiple interleaved cells. Analog control systems struggle to handle these requirements effectively, motivating the adoption of a digital control strategy that ensures high performance and flexibility. Experimental validation is performed on a reduced-scale prototype, demonstrating the robustness of the control scheme under dynamic conditions, including voltage step changes and load transients. The results confirm the effectiveness of the proposed digital control strategy in maintaining accurate voltage regulation, current sharing, and capacitor balancing, even under the demanding operating conditions imposed by high switching frequencies.
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SunView 深度解读
该多电平交错GaN DC-DC变换器技术对阳光电源新能源汽车产品线具有重要应用价值。其数字控制策略可直接应用于车载OBC充电机和电机驱动系统的DC-DC变换环节,通过多电平交错拓扑降低电流纹波,提升功率密度。GaN器件的高频开关特性与阳光电源现有SiC/GaN功率器件应用经验高度契合,可优化电驱动系统的转换效率和动态响应。数字化相位管理和电压调节策略可借鉴至ST储能变流器的多模块并联控制,增强系统可扩展性。该技术对阳光电源拓展燃料电池电动汽车市场、提升车载电源系统竞争力具有显著启发意义,特别是在商用车和长途运输领域的应用前景广阔。