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储能系统技术 储能系统 可靠性分析 ★ 5.0

具有低非热开关瞬态效应的瞬态热阻抗测量脉冲电流源

A Pulse Current Source for Transient Thermal Impedance Measurement with Low Nonthermal Switching Transient Effects

作者 Xinyu Wang · Jianlong Kang · Yaokang Lai · Yichao Duan · Ju Xue · Zhen Xin
期刊 IEEE Journal of Emerging and Selected Topics in Power Electronics
出版日期 2025年8月
技术分类 储能系统技术
技术标签 储能系统 可靠性分析
相关度评分 ★★★★★ 5.0 / 5.0
关键词 半导体器件 瞬态热阻抗测量 非热开关瞬态效应 结温测量 脉冲电流源
语言:

中文摘要

热特性准确评估对半导体器件高可靠性运行至关重要。在瞬态热阻抗测量TTIM期间,大功率加热阶段与小功率测量阶段之间的非热开关瞬态效应NSTE掩盖了器件早期散热特性,导致结温Tj测量延迟并损害TTIM准确性。为解决该问题,所提电流源在非热开关瞬态期间提供额外电流路径,无需外部控制电路即可自主停用。该方法实现的加速Tj测量有效降低热估计误差。首先详细分析揭示NSTE的潜在机制,然后提出集成瞬态补偿电路的新型脉冲电流源以消除调节延迟并减少寄生电容充电时间。在Simcenter MicReD Power Tester平台上验证了该方法有效性。实验结果表明该方法将毫安级电流条件下的Tj测量延迟从500μs降至100μs以下,可将低容量功率器件的稳态热阻相对误差降低一个数量级。

English Abstract

The accurate evaluation of thermal characteristics is crucial for the high-reliability operation of semiconductor devices. During transient thermal impedance measurements (TTIM), the nonthermal switching transient effects (NSTE) between the high-power heating phase and the low-power measurement phase obscure the early-stage heat dissipation characteristics of the device, causing a delay in junction temperature (Tj) measurement and compromising the accuracy of TTIM. To address this issue, the proposed current source provides an additional current path during nonthermal switching transients, which autonomously deactivates without external control circuits. The accelerated Tj measurement enabled by this method effectively reduces thermal estimation errors. First, a detailed analysis reveals the underlying mechanisms of NSTE. Then, a novel pulse current source is proposed, integrating a transient compensation circuit to eliminate adjustment delay and reduce parasitic capacitance charging time. Finally, the effectiveness of the proposed method is validated on the Simcenter MicReD Power Tester platform. Experimental results indicate that the proposed method reduces Tj measurement delay from 500 μs to below 100 μs under milliamp-level current conditions. It can reduce the relative error of the steady-state thermal resistance by an order of magnitude for low-capacity power devices.
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SunView 深度解读

该瞬态热阻抗测量技术研究对阳光电源功率器件可靠性测试有重要参考价值。结温Tj测量延迟从500μs降至100μs以下的技术进步可应用于阳光ST系列储能变流器和SG系列光伏逆变器的SiC/GaN功率模块出厂测试和在线监测。瞬态补偿电路消除NSTE的方法为阳光iSolarCloud平台的数字孪生热管理系统提供了更精确的Tj采样数据。稳态热阻误差降低一个数量级的测量精度提升可帮助阳光电源优化功率模块散热设计、延长器件寿命并提高储能/光伏系统的长期可靠性,对阳光PowerTitan储能系统的全生命周期管理有重要意义。