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一种用于中压电力牵引驱动的100 kHz内并联Si+SiC混合多电平变换器的设计与验证
Design and Validation of a 100 kHz Inner-Paralleled Si+SiC Hybrid Multilevel Converter for Medium-Voltage Electric Traction Drives
| 作者 | Feng Guo · Fei Diao · Zhuxuan Ma · Pengyu Lai · Zhong Chen · Yue Zhao |
| 期刊 | IEEE Transactions on Industry Applications |
| 出版日期 | 2025年8月 |
| 技术分类 | 电动汽车驱动 |
| 技术标签 | SiC器件 多电平 |
| 相关度评分 | ★★★★★ 5.0 / 5.0 |
| 关键词 | 中压混合多电平逆变器 碳化硅MOSFET 原型设计 性能验证 牵引驱动 |
语言:
中文摘要
本文针对 3 kV 直流母线的电力牵引驱动系统,设计并开发了一种新型的带有内部并联(IP)半桥(HB)的中压(MV)混合式多电平逆变器。在该提出的混合式拓扑结构中,每相由一个有源中性点钳位(ANPC)三电平(3 - L)单元和一个 IP 单元组成,其中 ANPC 三电平单元采用工作在基频的 3.3 kV 硅(Si)绝缘栅双极型晶体管(IGBT),而 IP 单元采用定制的 3.3 kV H 桥碳化硅(SiC)金属 - 氧化物 - 半导体场效应晶体管(MOSFET),工作频率为 50 kHz。通过线路电感交错,输出表观开关频率提高了一倍,例如达到 100 kHz。本文介绍了全尺寸样机的综合设计与验证,包括低电感层叠母线架构优化、H 桥电力电子积木(PEBB)设计、模块化系统集成以及专有调制和控制策略。给出了大量的仿真和实验结果,以验证所研究样机系统在稳态和动态状态下的整体性能。研究结果表明,与现有的全硅基或碳化硅基三电平和五电平(5 - L)ANPC 逆变器相比,所提出的新型五电平硅 + 碳化硅变流器具有更高的功率效率和功率密度、更好的谐波特性、更高的直流母线电压、更低的电压变化率(dv/dt)和制造成本,为交通运输领域的中压牵引驱动提供了一种有前景的电气化解决方案。
English Abstract
In this paper, a novel medium-voltage (MV) hybrid multilevel inverter with an inner-paralleled (IP) half-bridge (HB) is designed and developed for electric traction drives with a 3-kV dc bus. Within this proposed hybrid configuration, each phase consists of an active-neutral-point-clamped (ANPC) three-level (3-L) cell that adopts 3.3-kV silicon (Si) IGBTs operating at a fundamental frequency, while the IP cell using a custom 3.3-kV H-bridge silicon carbide (SiC) MOSFET operates at a frequency of 50 kHz. With interleaving through line inductors, the output apparent switching frequency has been doubled, e.g. 100 kHz. The comprehensive design and demonstration of the full-scale prototype are introduced, including low-inductance laminated busbar architecture optimization, H-bridge power electronics building block (PEBB) design, modular system integration, and proprietary modulation and controls. Extensive simulation and experimental results are presented to validate the overall performance of the studied prototype systems in steady and dynamic states. The findings show that in contrast to existing all-Si or SiC-based 3-L and five-level (5-L) ANPC, the proposed new 5-L Si+SiC converter is characterized by higher power efficiency and density, better harmonics properties, higher dc bus voltage, lower dv/dt, and build cost, which provides a promising electrified solution for MV traction drives in the transportation sector.
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SunView 深度解读
该100kHz Si+SiC混合多电平技术对阳光电源多条产品线具有重要应用价值。在新能源汽车业务中,可直接应用于电机驱动系统,高频运行特性能显著提升功率密度,降低车载系统体积重量。对于ST系列储能变流器和SG光伏逆变器,内并联混合拓扑可优化现有三电平方案,通过Si/SiC器件协同工作实现开关损耗与成本的最优平衡,改善热管理设计。100kHz高频开关特性可减小无源器件体积,提升系统集成度。该混合方案为阳光电源在中压大功率应用场景提供了兼顾性能与成本的技术路径,特别适用于PowerTitan等大型储能系统的功率单元优化升级。