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基于相变材料与针翅散热器在周期性加热冷却循环下电子器件热管理性能研究
Investigation of thermal management performance of electronic devices with phase change materials and pin fin heat sinks under periodic heating and cooling cycles
| 作者 | Haocheng Wang · Haoyu Wanga · Jing Wangc · Ding Luod · Yuying Yane · Yong Ren |
| 期刊 | Energy Conversion and Management |
| 出版日期 | 2025年1月 |
| 卷/期 | 第 342 卷 |
| 技术分类 | 储能系统技术 |
| 技术标签 | 储能系统 可靠性分析 |
| 相关度评分 | ★★★★ 4.0 / 5.0 |
| 关键词 | 高功率器件 热管理 周期性热循环 热积累 针翅几何形状 |
语言:
中文摘要
有效的热管理对于高功率器件(如金属氧化物半导体场效应晶体管)至关重要,因为过高的温度会降低其性能和可靠性。现有研究通常将热源简化为恒定功率区域,忽略了周期性热循环的影响。此外,针对循环功率负载下的热量累积问题缺乏深入研究,而在比较不同针翅几何结构时又常常忽视体积一致性。本研究通过建立一个基于碳化硅的金属氧化物半导体场效应晶体管系统的三维瞬态模型,弥补了上述不足;该系统可在150 °C以内稳定运行,并引入正弦变化的功率负载以及材料特定的产热区域。本文数值评估了不同类型相变材料、针翅形状及体积比下的热性能。结果表明,微胶囊相变材料使平均温度降低了15.7%;添加膨胀石墨可改善温度均匀性,最大温差降低达36.9 °C,这是因为膨胀石墨增强了相变材料对加热和冷却过程的响应能力。圆形针翅实现了最低的平均温度(121.9 °C),而12%的针翅体积分数进一步使温度降低12.4%,并使温度均匀性提升176.1%。这些结果突显了一种在周期性热环境中提升冷却效果的有效策略。
English Abstract
Abstract Effective thermal management is critical for high-power devices such as metal–oxide–semiconductor field-effect transistors, as excessive heat can degrade their performance and reliability. Existing studies often simplify the heat source as a region of constant power, overlooking the effects of periodic thermal cycling. Moreover, there is a lack of investigation into heat accumulation under cyclic power loads, and comparisons of pin fin geometries frequently neglect volume consistency. This study addresses these gaps by developing a three-dimensional transient model of a SiC-based metal–oxide–semiconductor field-effect transistor system which can operate stably within 150 °C, incorporating a sinusoidal power load and material-specific heat generation zones. The thermal performance under varying phase change material types, pin fin shapes, and volume ratios was numerically evaluated. Results show that microencapsulated phase change materials reduced the average temperature by 15.7 % , and adding expanded graphite improved temperature uniformity, lowering the peak temperature difference by up to 36.9 °C, because the expanded graphite enhances the responsiveness of the phase change material to heating and cooling processes. Circular fins achieved the lowest average temperature at 121.9 °C, while a 12 % fin volume fraction further reduced temperature by 12.4 % and enhanced uniformity by 176.1 % . These results highlight an effective strategy for improving cooling in cyclic thermal environments.
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SunView 深度解读
该研究针对SiC-MOSFET周期性热循环管理,对阳光电源ST系列PCS和PowerTitan储能系统具有重要价值。研究提出的微胶囊相变材料结合膨胀石墨方案可降温15.7%并改善均温性36.9°C,可直接应用于功率模块散热优化。圆形翅片设计和12%体积配比策略为三电平拓扑中SiC器件热管理提供量化依据,有助提升储能变流器在充放电循环工况下的可靠性,延长PowerTitan系统寿命,并为充电桩大功率模块散热设计提供创新思路。