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通过电场极化的聚偏氟乙烯增强输出性能的增材制造摩擦纳米发电机
Additively manufactured triboelectric nanogenerator with enhanced output performance by electrically poled polyvinylidene fluoride for energy harvesting application
| 作者 | Dinesh Kumar contributed to the conceptualization |
| 期刊 | Journal of Materials Science: Materials in Electronics |
| 出版日期 | 2025年1月 |
| 卷/期 | 第 36.0 卷 |
| 技术分类 | 光伏发电技术 |
| 技术标签 | 储能系统 |
| 相关度评分 | ★★★★★ 5.0 / 5.0 |
| 关键词 | 增材制造 摩擦纳米发电机 聚酰胺-6 聚偏氟乙烯 能量收集 |
语言:
中文摘要
为可穿戴设备、柔性电子器件和物联网设备供电,对高性能摩擦纳米发电机(TENGs)的需求正在稳步增长。由于增材制造(AM)在构建复杂结构方面具有高度灵活性,其在TENG制造中的应用日益广泛。本文研究了采用熔融沉积成型工艺制备的聚酰胺-6(PA6)作为正摩擦材料和聚偏氟乙烯(PVDF)作为负摩擦材料所构成的TENG。为了提高TENG的性能,采用了两种不同的极化方法——接触极化和电晕极化,以增加PVDF的β相含量、介电常数以及电荷捕获能力。通过X射线衍射(XRD)、傅里叶变换红外光谱(FTIR)和拉曼光谱等关键表征技术对极化后PVDF中的β相含量进行了定量分析。结果表明,经电晕极化的PVDF具有更优的介电特性,并形成了高度极化的β相,显著提升了TENG器件的输出性能。特别是,采用电晕极化的PVDF-PA6 TENG实现了增强的摩擦电能量输出性能,其开路电压达到95 V,短路电流为11 μA,峰值功率密度达1.6 Wm⁻²。此外,增材制造工艺通过一致的层间沉积和增强的表面粗糙度增大了摩擦层之间的接触面积,进一步促进了电荷转移。本工作的创新之处在于展示了增材制造结合极化技术可显著提升TENG在可持续能源收集应用中的功能性能。
English Abstract
The demand for high-performance triboelectric nanogenerators (TENGs) to power the wearables devices, flexible electronics, and IoT devices is steadily growing. Additive manufacturing (AM) is being used more often to create TENGs because of its versatility in producing intricate structures. The utilisation of polyamide-6 (PA6) as a positive tribomaterial and polyvinylidene fluoride (PVDF) as a negative tribomaterial, both produced using the fused deposition modeling process, is examined in this paper. Two different poling methods, contact poling and corona poling, were used to increase PVDF’s β -phase content, dielectric constant, and charge trapping ability to improve TENG performance. Quantification of the β -phase in poled PVDF was done using important characterisation techniques such as X-ray diffraction (XRD), Fourier transform infrared (FTIR) spectroscopy, and Raman spectroscopy. The results showing that PVDF poled by corona poling had better dielectric characteristics and formed a strongly polarised β -phase, which greatly helps to increase the output of the TENG device. Especially, the corona-poled PVDF-PA6 TENG provide enhanced triboelectric energy output performance with an open circuit voltage of 95 V, a short-circuit current of 11 μA, and a peak power density of 1.6 Wm −2 . Additionally, the additive manufacturing process leads to further improvement in charge transfer between two tribolayer by increasing the surface contact area through consistent layer deposition and enhanced surface roughness. The novelty of this work lies in its demonstration of how AM, combined with poling techniques, can significantly improve the functionality of TENGs for sustainable energy harvesting.
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SunView 深度解读
该增材制造摩擦纳米发电机技术对阳光电源储能及充电桩产品具有启发价值。其电晕极化PVDF材料的高介电特性与表面粗糙度优化思路,可应用于ST系列PCS的电容器介质改进,提升功率密度。摩擦发电原理可集成至充电桩停车场景,收集车辆压力能量作为辅助电源。增材制造的快速成型优势适合iSolarCloud平台的定制化传感器开发,实现分布式能量采集与智能运维融合,拓展储能系统多元化能源输入渠道。