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光伏发电技术 储能系统 可靠性分析 ★ 5.0

肖特基旁路二极管在高温反向偏压运行条件下光伏组件中长期耐久性评估

Long term durability assessment of Schottky bypass diodes in photovoltaic modules under high temperature reverse bias operation

作者 Karan P.Ran · Narendra Shiradka
期刊 Solar Energy
出版日期 2025年1月
卷/期 第 286 卷
技术分类 光伏发电技术
技术标签 储能系统 可靠性分析
相关度评分 ★★★★★ 5.0 / 5.0
关键词 Setup designs for large scale ‘High Temperature Reverse Bias’ (HTRB) testing.
语言:

中文摘要

摘要 尽管光伏组件中的旁路二极管大部分时间处于反向偏置状态,且常常工作在升高的温度下,但目前尚无系统性的测试方法或评估流程来考察其对长期可靠性的影响。本文首次针对高温反向偏压(HTRB)运行条件下旁路二极管的耐久性进行了详细研究。从四种商用肖特基旁路二极管型号中各选取十个样品,在每一HTRB测试温度下进行试验。所有二极管在HTRB测试前均通过正向和反向I-V特性进行了表征。HTRB测试分别在120 °C、130 °C和140 °C下进行,持续1000小时或直至所有样品失效。所选测试温度低于被测二极管的瞬时热失控温度。研究发现,95%的失效发生在测试开始后的前6小时内,且所有失效均表现为短路状态。X射线图像显示二极管金属化层存在严重的点蚀现象。观察到的失效行为符合威布尔(Weibull)分布,据此提取了威布尔模型参数。通过对观测到的失效数据进行阿伦尼乌斯(Arrhenius)模型拟合,并结合现场观测结果与HTRB测试数据的比较,我们确定了HTRB失效具有相关性的应用区域。本文还深入研究了反向漏电流作为预测HTRB条件下二极管失效潜在指示参数的可能性。

English Abstract

Abstract Even though the bypass diodes in the PV module spend most of their time in the reverse biased condition and often at elevated temperatures, there’s no systematic test/methodology available to assess the impact on their long-term reliability. This paper, for the first time, presents a detailed investigation of the durability of bypass diodes under High Temperature Reverse Bias (HTRB) operation. Ten samples each from four models of commercial Schottky bypass diodes were tested at each of the HTRB test temperatures. All the diodes were characterized using forward and reverse I-V before HTRB testing. HTRB testing was performed at 120 °C, 130 °C and 140 °C, for 1000 h or until all samples failed. These temperatures were chosen such that they were less than the instantaneous thermal runaway temperatures of the diodes being tested. It was found that 95% of the failures that we found happened in the first 6 h of testing and all failures were found to be in short circuit condition. X-ray images revealed excessive pitting on the metallization layer of the diodes. Weibull distribution was found to explain the observed failures and Weibull model parameters were extracted. Arrhenius model fitting to the observed failure data and comparing it with observations from the field and HTRB testing has helped us identify the region where HTRB failures are relevant. Reverse leakage current was thoroughly investigated as a potential signature to predict failure of diodes under HTRB.
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SunView 深度解读

该研究揭示旁路二极管高温反偏失效机制,对阳光电源SG系列光伏逆变器及组串式方案具有重要价值。研究发现95%失效发生在前6小时且呈短路模式,可指导我们优化MPPT算法中的旁路二极管健康监测策略。通过反向漏电流特征预测失效的方法,可集成到iSolarCloud平台实现预测性维护。建议在1500V高压系统设计中强化二极管热管理,并在PowerTitan储能系统的PCS热设计中借鉴Weibull可靠性评估模型,提升系统长期稳定性。