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光伏发电技术 储能系统 可靠性分析 ★ 5.0

基于绿色溶剂NMP的晶体硅光伏组件分离研究

Study on the separation of crystalline silicon photovoltaic modules using the green solvent NMP

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中文摘要

摘要 太阳能因其安全、可靠、清洁以及分布广泛等优点,光伏发电装机容量显著增长。然而,这一增长也导致大量报废光伏组件的产生。由于EVA(乙烯-醋酸乙烯酯)胶膜的粘接作用,这些组件中各层材料难以有效分离与回收。因此,回收硅基光伏组件的关键在于去除或削弱EVA的粘附性能,同时保护硅等核心组件免受损伤,从而实现各功能层的高效分离与回收。本文提出一种以N-甲基吡咯烷酮(NMP)为溶剂的新型绿色处理方法,用于回收废弃光伏组件。通过实验研究,系统考察了不同NMP处理条件——包括温度、时间、组件尺寸和转子转速——对EVA反应速率的影响。结果表明,最佳处理条件为150 °C加热反应45分钟。在多种条件下进行了动力学拟合,并采用扫描电子显微镜(SEM)、傅里叶变换红外光谱(FTIR)以及接触角测量等手段对相关参数进行了表征。进一步分析了NMP与EVA之间的反应机理。最后,针对商用光伏组件开展了实验验证,开发出一种本质无害化的回收工艺。同时对该回收过程进行了生命周期评估,为未来NMP在废弃硅基光伏组件处理中的应用提供了理论指导。

English Abstract

Abstract Solar energy, with its advantages of safety, reliability, cleanliness, and wide distribution, has seen a significant increase in photovoltaic (PV) installations. However, this growth has led to a large number of end of life PV modules. The adhesive effect of EVA (ethylene–vinyl acetate) makes it difficult to effectively separate and recycle the various layers of these modules. Therefore, the key to recycling silicon PV modules lies in removing or weakening the adhesive properties of EVA while protecting core components such as silicon from damage, thereby achieving efficient separation and recycling of the layers. This paper proposes a novel green treatment method using N-methylpyrrolidone (NMP) as a solvent for recycling discarded PV modules. Through experimental studies, we investigated the effects of different NMP treatment conditions-including temperature, time, sheet size, and rotor speed-on the reaction rate of EVA. The optimal processing condition was found to be heating at 150 °C for 45 min. Kinetic fittings were performed under various conditions, and parameters were characterized using scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FTIR), and contact angle measurements. The mechanism of the reaction between NMP and EVA was analyzed. Finally, experiments were conducted on Commercial PV modules to develop a fundamentally harmless recycling process. A life cycle assessment of this recycling process was also carried out, providing theoretical guidance for future applications of NMP in the treatment of waste silicon PV modules.
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SunView 深度解读

该NMP绿色溶剂回收技术对阳光电源光伏全生命周期管理具有战略价值。通过150°C/45min最优工艺实现EVA层高效分离,可为iSolarCloud平台的退役组件预测性维护提供数据支撑,延伸SG系列逆变器配套的组件回收服务链。硅片无损回收技术可降低光储一体化系统的全生命周期成本,符合ESS解决方案的可持续发展战略。建议结合SEM/FTIR表征方法建立组件老化评估模型,为PowerTitan等大型储能项目的组件更换周期优化提供理论依据,推动循环经济在新能源领域的深度应用。