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电动汽车驱动 SiC器件 三电平 ★ 5.0

采用优化平衡寄生电感结构的并联分立式SiC MOSFET三电平T型APF

Three-level T-type APF with Parallelled Discrete SiC MOSFETs Using Optimized-balanced Parasitic Inductance Structure

作者 Hu Tan · Yaqi Zhu · Weiming Tian · Jiaqi Zhao · Xiaofeng Wang · Qi Yang
期刊 IEEE Journal of Emerging and Selected Topics in Power Electronics
出版日期 2025年5月
技术分类 电动汽车驱动
技术标签 SiC器件 三电平
相关度评分 ★★★★★ 5.0 / 5.0
关键词 有源电力滤波器 三电平拓扑 SiC MOSFET 关断瞬态电压过冲 导通瞬态电流共享
语言:

中文摘要

针对高功率密度100 kVA有源电力滤波器(APF)在体积、损耗和成本约束下的设计挑战,本文提出了一种拓扑与器件选型的优化方法,并设计了寄生电感最小化且均衡的PCB结构,以抑制关断电压过冲(TTVO)并改善开通瞬态电流均流(TTCS)。通过对三电平T型(3LT²)与中点钳位(NPC)拓扑及多种SiC器件的量化评估,确定了满足综合约束的最优方案。实验结果表明,所提PCB结构将TTVO由1.06 kV降至780 V(降低26.4%),TTCS偏差从82.4%减小至3.7%(DC 800 V,负载电流450 A)。样机实现4.27 kW/L的功率密度、98.16%满载效率,并降低器件成本10.4%。

English Abstract

The implementation of a 100 kVA high-power-density Active Power Filter (APF) with constraints of volume, loss and cost faces the challenges of selecting optimal three-level topology and SiC MOSFET, reducing Turn-off Transient voltage Overshoot (TTVO) and balancing Turn-on Transient Current Sharing (TTCS). This paper presents an optimal solution design methodology for topologies and devices selection, and proposes a parasitic inductance minimized-and-balanced PCB improve method for reducing TTVO and balancing TTCS. The three-level T-type (3LT2) and neutral-point-clamped (NPC) topologies with the finitely enumerated SiC devices are quantitatively evaluated to select the optimal solution satisfying constraints of volume, loss and cost. The 3LT2 circuit with three parallel 1200V discrete devices is evaluated as the optimal solution that faces the TTVO and TTCS problems in practice. A minimized-and-balanced parasitic inductance PCB structure is proposed to solve the challenges. The TTVO is reduced from 1.06 kV to 780 V, a reduction of 26.4 %, and the TTCS deviation from 82.4 % to 3.7 % under an 800 V DC voltage and a 450 A load current. The APF prototype achieves a power density of 4.27 kW/L and a full-load efficiency of 98.16 % with reducing power device cost by 10.4 %.
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SunView 深度解读

该并联SiC MOSFET三电平T型拓扑技术对阳光电源ST系列储能变流器和SG系列光伏逆变器具有重要应用价值。研究提出的寄生电感优化平衡PCB设计可直接应用于功率模块开发,将关断过冲降低26.4%、均流偏差降至3.7%,显著提升器件可靠性。4.27kW/L功率密度和98.16%效率指标契合PowerTitan大型储能系统的高集成度需求。三电平T型与NPC拓扑的量化对比方法可指导阳光电源在1500V光伏系统和车载OBC中的拓扑选型决策。分立器件并联方案降低成本10.4%,为中大功率产品提供了模块化设计与成本优化的新思路,特别适用于充电桩等成本敏感应用场景。