← 返回
基于完整冷却回路CFD仿真与实验的自然冷却变压器绕组入口液体温度与流速研究
Investigation of Liquid Temperatures and Velocities at Winding Inlet in Natural Cooled Transformers Through Complete-Cooling-Loop Based CFD Simulations and Experiments
| 作者 | S. C. Zhao · X. Zhang · Q. Liu · Z. D. Wang · M. Negro · M. Daghrah |
| 期刊 | IEEE Transactions on Power Delivery |
| 出版日期 | 2024年11月 |
| 技术分类 | 风电变流技术 |
| 技术标签 | 热仿真 |
| 相关度评分 | ★★★★★ 5.0 / 5.0 |
| 关键词 | 变压器绕组 完整冷却回路 计算流体动力学 液体温度和速度 动态黏度 |
语言:
中文摘要
液体温度与流速对估算变压器绕组热点温度至关重要。对于油浸自然冷却变压器(ON/KN),需通过建模完整冷却回路(CCL)来获取该参数。本文建立了基于CCL的计算流体动力学(CFD)模型,并在不同负载、热头及绝缘液体条件下开展实验验证。结果表明,上部油温随功率损耗呈指数增长,底部油温呈线性增长,液相流速近似与功率损耗和热头乘积的平方根成正比。动态黏度是影响ON/KN变压器液体热性能的关键物性参数,不同液体间动态黏度越接近,其温度与流速分布匹配性越好。
English Abstract
The liquid temperatures and velocities are of great importance for estimating the hot-spot temperature (HST) within the transformer windings. For liquid natural cooled power transformers (ON/KN), the liquid temperatures and velocities can only be obtained by modelling the complete-cooling-loop (CCL), which refers to the insulating liquid circulation between the windings and the radiators. In this paper, a CCL based computational fluid dynamics (CFD) model was developed for determining the liquid temperatures and velocities in the natural cooling mode. The validities of the CCL CFD simulations were verified by conducting experiments under different loading conditions, at different thermal heads and of different insulating liquids. The experimentally verified simulation results showed that the top liquid temperature increases exponentially against the power loss, whereas the bottom liquid temperature increases linearly against the power loss. The liquid velocity is in an approximately linear relationship against the square root of the product of the power loss and the thermal head. Moreover, the thermal performances of different insulating liquids were investigated. The dominating material property for the liquid thermal performance of an ON/KN transformer is the dynamic viscosity. For different liquids, the closer the dynamic viscosity, the better matching of the liquid temperatures and velocities.
S
SunView 深度解读
该研究对阳光电源的变流器散热系统设计具有重要参考价值。研究揭示的液体温度分布规律和流速特性可直接应用于ST系列储能变流器、SG系列光伏逆变器的液冷系统优化,特别是大功率产品的散热设计。通过完整冷却回路CFD建模方法,可以更准确预测功率器件及变压器的热点温度,提升产品可靠性。研究发现的动态黏度影响规律,对液冷介质选型和流道设计提供了重要指导。这些优化可有效提升阳光电源MW级产品的功率密度,并延长关键器件寿命。建议在PowerTitan等大型储能系统的散热设计中优先采用该方法。