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浮式光伏应用中边缘密封胶防潮保护的重量分析
Gravimetric Analysis of Edge Sealant Moisture Protection in a Floating Photovoltaic Application
| 作者 | Nathan Roosloot · Dag Lindholm · Josefine H. Selj · Gaute Otnes |
| 期刊 | IEEE Journal of Photovoltaics |
| 出版日期 | 2025年3月 |
| 技术分类 | 光伏发电技术 |
| 技术标签 | 储能系统 |
| 相关度评分 | ★★★★★ 5.0 / 5.0 |
| 关键词 | 漂浮式光伏组件 边缘密封胶 水分侵入 重量法 脱粘问题 |
语言:
中文摘要
漂浮式光伏(FPV)组件由于部署在水面上,可能面临水分侵入增加的风险。减轻这一风险的一种方法是使用不透水的前板和背板,并在组件周边使用边缘密封胶。虽然合适的密封胶应具有较低的整体渗透率,但正确涂抹密封胶以避免界面处出现更高的水分侵入通道至关重要。在此,我们报告了使用重量法作为一种简单的方法,用于评估水分通过边缘密封胶的侵入情况,并识别导致水分侵入增加的与涂抹相关的问题。该方法使用多个样本,这些样本紧密模拟了密封胶在Sunlit Sea公司开发的FPV设计中的预期应用。在稳态水蒸气透过率测量和有限元建模的支持下,该方法被证明能够确定两种不同候选密封胶材料渗透率的数量级。此外,该方法检测到了一些通过目视检查无法察觉的与涂抹相关的密封胶失效情况。最后,该方法揭示了其中一种密封胶在浸泡时可能出现的脱粘问题,凸显了一个与FPV组件相关但尚未得到充分研究的压力因素。
English Abstract
Floating photovoltaic (FPV) modules may face a risk of increased moisture ingress due to their deployment on water surfaces. One way to mitigate this is by using impermeable front- and backsheets, with an edge sealant around the module perimeter. While a suitable sealant should have low bulk permeability, proper sealant application to avoid higher ingress channels at interfaces is crucial. Here, we report on the use of a gravimetric method as a simple way of evaluating moisture ingress through an edge sealant and of identifying application-related issues that lead to increased moisture ingress. The method uses multiple samples that closely mimic the sealant's intended application as part of an FPV design developed by the company Sunlit Sea. Supported by steady-state water vapor transmission rate measurements and finite-element modeling, the method is shown to be capable of determining the order of magnitude of the permeability of two different candidate sealant materials. Moreover, the method detected several application-related sealant failures that were not discernible through visual inspection. Finally, it uncovered potential issues of debonding of one of the sealants in immersion, highlighting a relevant yet understudied stressor for FPV modules.
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SunView 深度解读
该边缘密封防潮技术对阳光电源SG系列光伏逆变器在浮式光伏场景的配套应用具有重要参考价值。研究量化了密封材料对湿气侵入的阻隔效果,可直接应用于优化光伏组件与逆变器接口的防护设计。针对水面高湿环境,阳光电源可在SG系列逆变器的端子密封、线缆入口等关键部位采用高阻隔性密封方案,结合IP68防护等级提升整机耐久性。该技术还可延伸至PowerTitan储能系统的户外集装箱密封设计,降低湿气对电池模块和PCS的腐蚀风险。研究为iSolarCloud平台的预测性维护算法提供湿度退化模型数据支撑,实现FPV电站全生命周期可靠性管理。