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光伏发电技术 储能系统 ★ 5.0

顺序应力识别双面光伏组件中影响耐久性的层压缺陷

Sequential Stress Identifies Processing Defects in Bifacial Photovoltaic Modules That Limit Durability

作者 Dana B. Kern · Soňa Uličná · Dirk C. Jordan · Kent Terwilliger · Paul Ndione · Dennice Roberts
期刊 IEEE Journal of Photovoltaics
出版日期 2025年4月
技术分类 光伏发电技术
技术标签 储能系统
相关度评分 ★★★★★ 5.0 / 5.0
关键词 双面光伏组件 层压缺陷 顺序应力测试 耐久性 降解模式
语言:

中文摘要

我们采用顺序应力法研究层压缺陷给双面光伏(PV)组件耐久性带来的障碍。我们在经过修改的IEC 63209 - 2顺序应力条件下,对采用玻璃/玻璃(G/G)和玻璃/透明背板(G/TB)结构、使用基于乙烯 - 醋酸乙烯酯或聚烯烃弹性体(POE)封装材料的微型组件进行测试。该应力顺序包括多次湿热试验(DH200)、全光谱光照试验(A3)、热循环试验(TC50)和湿度/冷冻试验(HF10)。我们将室内应力试验与室外暴露试验进行了对比。结果显示,与第一个应力循环相比,室外暴露一年后的降解相对趋势相似。在本文所采用的较短室外暴露时间内,后续的应力循环造成的损伤比室外暴露更严重。G/G微型组件的边缘挤压层压缺陷会限制其耐久性,导致分层和电池片开裂。相反,在应力测试后期,当背板直接暴露在含紫外线的光照下时,与G/G微型组件相比,G/TB微型组件的降解更严重。我们的研究结果强调了:1)顺序应力测试在揭示双面光伏组件降解模式方面的实用性;2)使用微型组件测试光伏组件质量的意义;3)随着行业采用G/G或G/TB封装形式,为确保组件耐久性必须避免层压缺陷的重要性。

English Abstract

We use sequential stress to investigate hurdles to bifacial photovoltaic (PV) module durability from lamination defects. We test mini-modules with glass/glass (G/G) and glass/transparent-backsheet (G/TB) constructions using either ethylene vinyl acetate or polyolefin elastomer (POE) based encapsulants under a modified IEC 63209-2 sequential stress. This sequence includes multiple iterations of damp heat (DH200), full spectrum light exposure (A3), thermal cycling (TC50), and humidity/freeze (HF10). We compare indoor stress with outdoor exposure. Results show similar relative trends in degradation after a year outdoors compared to our first stress cycle. Subsequent stress cycles impart more severe damage than outdoor exposure for the short outdoor duration used here. Edge-pinch lamination defects in G/G mini-modules limit durability causing delamination and cell cracks. Conversely, we observe greater degradation in G/TB mini-modules compared to G/G in the later stages of the stress sequence when the backsheets are directly exposed to UV-containing light. Our results highlight: 1) the utility of sequential stress testing to uncover degradation modes in bifacial PV, 2) implications of using mini-modules for testing PV quality, and 3) the importance of lamination defects that must be avoided to ensure durability as the industry adopts G/G or G/TB packaging.
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SunView 深度解读

该顺序应力测试方法对阳光电源SG系列光伏逆变器配套组件的质量管控具有重要价值。研究揭示的层压缺陷识别技术可直接应用于:1)SG系列逆变器的组件供应商认证体系,通过多应力测试筛选高可靠性双面组件;2)iSolarCloud智能运维平台的故障预测模型,基于层间粘接、气泡等缺陷演化规律,建立双面组件性能衰减预警算法;3)1500V高压系统的组件选型标准,针对双面光照与复杂气候应力叠加场景,优化MPPT算法以补偿层压缺陷导致的不均匀衰减。该方法可提升PowerTitan储能系统配套光伏电站的25年全生命周期发电量保障能力,降低因组件早期失效引发的系统性能损失。