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可靠性与测试 SiC器件 多物理场耦合 ★ 5.0

多孔腔体内圆形LED散热器的热管理

Thermal Management of Circular Led Heat Sink in a Multi-Hole Cavity

作者 Zouhour Araoud · Khaoula Ben Abdelmlek · Ahlem Ben Halima · Kamel Charrada · Georges Zissis · Laurent Canale
期刊 IEEE Transactions on Industry Applications
出版日期 2025年2月
技术分类 可靠性与测试
技术标签 SiC器件 多物理场耦合
相关度评分 ★★★★★ 5.0 / 5.0
关键词 LED灯 结温 参数影响 模型优化 冷凝检测
语言:

中文摘要

在本研究中,我们使用COMSOL Multiphysics软件,通过分数析因设计,对四个参数(灯具功率、环境温度、灯具倾斜角度以及灯具腔体上的孔洞数量)对置于多孔腔体内的LED灯结温变化的影响进行了数值分析。根据所得结果,我们使用Minitab处理软件对模型进行了优化。为此,进行了帕累托分析(方差分析),并推导了一个数学模型,用于根据可控参数估算LED灯的结温。由此,可以计算并论证不同的影响因素,特别是它们对LED芯片温度影响的相对幅度。如果LED的供电功率仍然是影响温度的首要因素,那么诸如孔洞数量、倾斜角度或环境温度等其他参数也可以按照影响程度进行优先级排序。随后,我们提出了一个改进模型,并对其在腔体冷凝检测方面的局限性进行了研究,结果表明,只有当灯具处于极度潮湿的区域时,才会检测到腔体内存在水汽凝结的风险。

English Abstract

In this work, we analyze numerically, using Comsol Multiphysics, the influence of four parameters (the power of the lamp, the ambient temperature, the angle of inclination of the lamp and the number of holes in the lamp cavity) on the evolution of the junction temperature of a LED lamp placed in a multi-hole cavity using a fractional factorial plan. Taking into account the results obtained, we optimize our model using the Minitab manipulation software. Thus, a Pareto analysis (ANOVA) is carried out and a mathematical model is deduced to estimate the junction temperature of the LED lamp as function of the controlled parameters. The different influencing factors and especially the relative amplitude of their effect on the temperature of the LED chip could thus be calculated and demonstrated. If the electric power supply of the LED remains the first factor of impact on the temperature, the other parameters as well as the number of holes, the angle of inclination or the ambient temperature could thus be prioritized in order of influence. Then an improved model is provided, and its limit with regard to the cavity's condensation detection was examined showing that the risk of water condensation inside the cavity is only detected in the case where the lamp is exposed in an extremely humid area.
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SunView 深度解读

该LED散热器多孔腔体热管理技术对阳光电源功率器件散热设计具有重要借鉴价值。研究中的多物理场耦合仿真方法可直接应用于ST系列储能变流器和SG系列光伏逆变器中SiC/IGBT模块的热设计优化,特别是三电平拓扑中多芯片封装的温度均衡控制。开孔布局优化思路可改进PowerTitan大型储能系统的柜体通风设计,提升自然对流效率。环境温度与功率的线性热阻模型可用于完善iSolarCloud平台的温度预测算法,实现功率器件的预测性维护。该研究为高功率密度变流器在户外机柜等受限空间的热管理提供了系统性仿真方法论,有助于提升产品可靠性并降低强制风冷能耗。