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FCC装置与胺法燃烧后碳捕集的集成
Integration of the FCC unit with amine base post-combustion capture
| 作者 | Thabang Wendel Selalam · Raj Patel · Iqbal Mohammed Mujtab · Yakubu Mandafiya John |
| 期刊 | Energy Conversion and Management |
| 出版日期 | 2025年1月 |
| 卷/期 | 第 344 卷 |
| 技术分类 | 储能系统技术 |
| 技术标签 | 储能系统 工商业光伏 |
| 相关度评分 | ★★★★★ 5.0 / 5.0 |
| 关键词 | CCS integration is a viable technology for emissions reduction for the FCC unit and therefore the refinery operation. |
语言:
中文摘要
摘要 尽管推动使用可再生能源的趋势日益增强,但在可预见的未来,化石燃料仍将继续在能源供应中发挥重要作用。鉴于流化催化裂化(FCC)装置在炼油厂中的核心地位,若要实现低碳能源系统的目标,对这些装置进行脱碳至关重要。随着碳捕集与封存(CCS)技术作为工业过程脱碳的一种有前景的技术不断涌现,本研究将其应用于FCC再生器中。我们建立了集成FCC-CCS工厂中主要工艺单元的详细模型,并利用文献中已有的多个中试和商业装置数据对模型进行了验证,随后在gPROMS平台中将这些模型耦合,以分析三种不同的FCC-CCS集成方案。本研究中的碳捕集装置设计捕集率为93%。研究的一个关键发现是,集成系统的二氧化碳(CO2)减排率显著受到为溶剂再生再沸器提供热能的蒸汽锅炉排放的影响。我们观察到,如果将CCS装置和余热回收蒸汽发生器(HRSG)作为独立单元单独改造并安装在FCC再生器下游,则集成系统的CO2减排率会从93%下降至67%。然而,如果从HRSG循环的汽轮机排汽中抽取蒸汽,则锅炉的蒸汽需求量可降低37%,并将CO2减排率从67%提升至82%。
English Abstract
Abstract Despite the drive towards the use of renewable sources of energy, it is expected that fossil fuels will continue to be used for energy supply for the foreseeable future. Given the role that the Fluid catalytic cracking (FCC) unit plays in the refinery, it is necessary to decarbonise these units if the goals to low carbon energy systems are to be realised. With carbon capture and storage (CCS) emerging as a promising technology towards decarbonising industrial processes, it is applied to the FCC regenerator in this study. We present detailed models of the major process units involved in an integrated FCC-CCS plant. The models are validated using various pilot and commercial plant data available in the literature, and are subsequently linked in the gPROMS platform to analyse three different scenarios for FCC-CCS integration. The capture plant in this analysis was designed to operate at 93 % capture rate. A key finding of this study was that the carbon dioxide (CO 2 ) avoidance rate of the integrated plant is greatly affected by the emissions from the steam boiler which provides the reboiler duty for solvent regeneration. We observed that if the CCS and heat recovery steam generator (HRSG) are retrofitted as standalone units downstream of the FCC regenerator, then the avoided CO 2 of the integrated plant drops from 93 % to 67 %. If, however, steam is extracted from the steam turbine exhaust of the HRSG cycle, it lowers the steam demand from the boiler by 37 % and improves the CO 2 avoidance rate from 67 % to 82 %.
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SunView 深度解读
该FCC碳捕集研究对阳光电源工商业储能系统具有启示意义。炼化企业脱碳需求催生工业侧储能+光伏一体化方案:ST系列储能可配合光伏削峰填谷,降低蒸汽锅炉电力需求;PowerTitan大容量储能系统可平抑工业负荷波动,提升余热发电HRSG系统效率;iSolarCloud平台可实现碳排放监测与能源优化调度。该场景验证了储能系统在高耗能工业减碳中的经济价值,为阳光拓展石化行业工商业储能市场提供技术路径参考。