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SiC功率模块布局对开关瞬态高频共模传导电流的影响及优化约束
The Influence and Optimization Constraints of SiC Power Module Layout on High-Frequency Conducted CM Current During Switching Transients
| 作者 | Qingshou Yang · Laili Wang · Zaojun Ma · Xiaohui Lu |
| 期刊 | IEEE Transactions on Power Electronics |
| 出版日期 | 2024年12月 |
| 技术分类 | 电动汽车驱动 |
| 技术标签 | SiC器件 功率模块 |
| 相关度评分 | ★★★★★ 5.0 / 5.0 |
| 关键词 | 碳化硅MOSFET 寄生电感 共模电流 开关瞬态 功率模块 |
语言:
中文摘要
由于碳化硅(SiC)金属氧化物半导体场效应晶体管(MOSFET)具有优异的电气和热特性,其渗透率正逐渐提高。然而,宽带隙器件在开关瞬态过程中表现出更快的电流变化率(di/dt)和电压变化率(dv/dt),并且对功率模块的寄生电感更为敏感。同时,寄生电感对电磁干扰传播路径的影响也不容忽视。开关瞬态波形与传播路径之间通过寄生电感形成耦合。本文通过建立考虑功率模块寄生参数的传导时域共模(CM)数学模型,阐明了开关瞬态过程中功率模块不同位置的寄生电感和电容对共模电流的影响,并为寄生参数的最优范围提供了约束条件。开关波形被分为共模噪声源和差模(DM)噪声源。由于功率模块的寄生参数不对称,共模电流不仅与共模噪声源有关,还与差模噪声源有关。基于此分析,本文能够识别功率模块不同位置的寄生参数在不同开关阶段对共模电流的影响,并根据开关特性指导商用功率模块的选择和重新设计,以降低共模电流和开关损耗。在实验中,搭建了基于功率模块BSM120D12P2C005的双脉冲测试平台,验证并比较了功率模块不同布局对共模电流的影响。
English Abstract
The penetration rate of SiC mosfets is gradually increasing due to their excellent electrical and thermal characteristics. However, the wide-bandgap devices exhibit faster di/dt, dv/dt and are more sensitive to parasitic inductances of power module during switching transients. Meanwhile, the influence of parasitic inductances on the propagation path of electromagnetic interference cannot be ignored either. The coupling between the switching transient waveforms and the propagation paths is formed through parasitic inductances. This article elucidates the impact of parasitic inductances and capacitances of power modules at different positions on common mode (CM) current during switching transients and provide constraints for the optimal range of parasitic parameters by establishing a conducted time-domain CM mathematical model considering power modules's parasitic parameters. The switching waveforms are divided into CM noise sources and differential mode (DM) noise sources. So the CM current is not only related to the CM noise source, but also to the DM noise source due to the asymmetric parasitic parameters of the power module. Based on the analysis, this article can identify the impact of parasitic parameters at different positions of power modules on CM current at different switching stages and guide the selection and redesign of the commercial power modules to reduce CM current and switching losses based on the switching characteristics. In the experiment, the double pulse test with power module BSM120D12P2C005 is established, and the influence of different layouts of power modules on CM current is verified and compared.
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SunView 深度解读
从阳光电源的业务视角来看,这篇关于SiC功率模块布局优化的研究具有重要的工程应用价值。当前,我们的光伏逆变器和储能变流器产品正大规模采用SiC MOSFET以提升功率密度和效率,但快速开关特性带来的电磁干扰问题已成为制约系统性能的关键瓶颈。
该研究通过建立共模电流的时域数学模型,系统阐释了功率模块寄生参数对EMI传播路径的影响机制,这直接契合我们在高频逆变器设计中面临的实际挑战。论文提出的差模噪声源通过不对称寄生参数转化为共模干扰的分析框架,为我们优化母排布局、PCB设计和模块选型提供了理论依据。特别是针对商用功率模块的重新设计指导,可帮助我们在保持高开关频率的同时,有效降低EMC滤波器的体积和成本,这对提升1500V光伏系统和大型储能系统的竞争力至关重要。
从技术成熟度评估,该研究基于双脉冲测试验证,具备较强的工程可实现性。但实际应用中需要考虑多电平拓扑、并联运行等复杂工况下的寄生参数耦合效应。建议我们的研发团队可以此为基础,结合自主开发的SiC模块封装技术,建立面向具体产品的寄生参数优化数据库,形成从芯片布局到系统集成的全链路EMI抑制方案。这不仅能缩短新产品开发周期,还可能在高功率密度逆变器(如户用储能一体机、工商业储能PCS)领域建立技术壁垒,支撑公司在全球新能源装备市场的持续领先地位。