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面向密封电子设备内部松散颗粒的深度信息检测方法:信号视角与脉冲视角
Deep Information Detection Method for Loose Particles Inside Sealed Electronic Equipment From Signal and Pulse Perspectives
| 作者 | Zhigang Sun · Guotao Wang · Guofu Zhai |
| 期刊 | IEEE Transactions on Industrial Informatics |
| 出版日期 | 2025年11月 |
| 卷/期 | 第 22 卷 第 2 期 |
| 技术分类 | 可靠性与测试 |
| 技术标签 | 故障诊断 可靠性分析 深度学习 机器学习 |
| 相关度评分 | ★★★★ 4.0 / 5.0 |
| 关键词 |
语言:
中文摘要
松散颗粒威胁密封电子设备可靠性。本文提出融合信号视角(反映颗粒运动全过程,适用于定位)与脉冲视角(表征接触能量,适用于材质识别)的深度信息检测方法,验证脉冲+时频图用于材质识别、信号+特征工程用于定位为最优组合。
English Abstract
Loose particles inside sealed electronic equipment pose a serious threat to their reliable operation. Particle impact noise detection (PIND) method can identify their presence (shallow information), while obtaining their deep information (i.e., material and location) provides key basis for accurate management and cleaning of loose particles. Current research works focus on the pulses in loose particle signals, constructing feature vectors or spectrograms, and training classification models for loose particle material identification and localization. However, they ignore the complete motion state contained in the entire signal, which is precisely the key to localization. In this study, the authors first proposed and demonstrated the complementarity and applicability of signal perspective and pulse perspective in detecting deep information of loose particles. Specifically, the entire signal provides feedback on the motion process of “contact, bounce suspension, and recontact” of loose particles and the corresponding phase, which is suitable for loose particle localization. The pulse directly carries the contact energy of loose particles, which is suitable for loose particle material identification. On this basis, the authors proposed a deep information detection method for loose particles from signal and pulse perspectives. It systematically compared the classification effect of classification models in material identification and localization tasks, which were trained on datasets and image sets constructed from two perspectives. Finally, experiments validated and determined the optimal solution, i.e., the combination of pulse perspective and spectrogram technology is the optimal way to achieve loose particle material identification, while the combination of signal perspective and feature engineering is the optimal way to achieve loose particle localization. Experimental results in real application scenarios fully confirmed the feasibility, practicality, and superiority of the proposed method, ensuring the reliability of the deep information detection results of loose particles.
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SunView 深度解读
该方法可直接应用于阳光电源光伏逆变器、ST系列PCS及PowerTitan储能系统的出厂可靠性测试与服役中早期故障预警。松散颗粒是功率模块、继电器、电容等关键部件在运输或振动工况下失效的隐性诱因,易引发短路或电弧。建议将PIND增强版检测流程嵌入iSolarCloud智能运维平台的产线质检与电站巡检模块,并适配组串式逆变器的高频振动信号采集接口,提升产品长期运行鲁棒性。