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储能系统技术 储能系统 DC-DC变换器 双向DC-DC ★ 5.0

一种用于单体电池系统的低压大电流双向DC-DC变换器及支路均流策略

A Low-voltage High-current Bidirectional DC-DC Converter and Branch Current-sharing Strategy for Single Cell Battery Systems

语言:

中文摘要

针对新能源汽车与储能系统中多电芯结构存在的能量分配不均、系统效率低及维护成本高等问题,本文提出一种基于单体电池的抽头交错并联隔离式双向高增益DC-DC变换器,并设计了动态均流控制策略。该拓扑通过抽头变压器与交错并联结构结合,集成磁元件并复用器件,显著降低低压侧大电流导通损耗。为优化支路电流分配,提出变占空比差与移相时序协同控制策略。实验搭建330W样机及单体驱动电机平台,结果表明在3.2V输入、48V输出条件下,系统平均效率达92.43%,峰值效率为94.11%。同时提出扩展方案,支持千瓦级系统可扩展架构。实验验证了所提变换器与控制策略的可行性,为高能量密度、低成本新能源电力设备提供技术支撑。

English Abstract

Multi-cell configurations in new energy vehicles and energy storage systems have the issues of uneven energy distribution, low system efficiency, and high maintenance costs. To address these issues, this paper proposes a tapped interleaved isolated bidirectional high-gain DC-DC converter based on single cell battery, along with a dynamic current-sharing control strategy. This converter significantly reduces conduction losses at high currents on the low-voltage side by integrating a tapped transformer with an interleaved parallel structure, combined with magnetic integration and component reuse. Simultaneously, to address the issue of branch current distribution, a coordinated control strategy combining variable duty cycle difference and phase-shifting timing is proposed. A 330W prototype and a single-cell-driven motor experimental platform were constructed. Experiments demonstrate that the system achieves an average efficiency of 92.43% and a peak efficiency of 94.11% under 3.2V input voltage and 48V output voltage conditions. Furthermore, a converter extension scheme is proposed, offering a scalable architecture for kilowatt-level systems. The experimental results validate the feasibility of the proposed converter and control strategy, and the research findings can provide technical support for the development of high-energy-density, low-cost new energy power equipment.
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SunView 深度解读

该低压大电流双向DC-DC变换器技术对阳光电源储能与车载产品具有重要应用价值。抽头交错并联拓扑与动态均流策略可直接应用于ST系列储能变流器的电池管理系统,解决PowerTitan大型储能系统中单体电芯能量分配不均问题,提升系统效率。92.43%平均效率与94.11%峰值效率指标可优化车载OBC充电机的低压侧设计,降低3.2V-48V宽电压范围下的导通损耗。集成磁元件与器件复用方案为阳光电源功率模块小型化提供设计参考,变占空比差与移相协同控制策略可融入现有MPPT算法框架,支持千瓦级可扩展架构契合ESS集成方案的模块化需求,为高能量密度储能产品降本增效提供技术支撑。