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储能系统技术 储能系统 ★ 5.0

下一代集成磁体:三维磁增强微电感器的设计、仿真、制造与表征综合研究

Next Generation Integrated Magnetics: A Comprehensive Study on the Design, Simulation, Fabrication, and Characterization of 3D Magnetically Enhanced Microinductors

作者 Chandra Shetty · Daniel C. Smallwood · Darragh Cronin · Séamus O’Driscoll · Paul Mccloskey · Liang Ye
期刊 IEEE Journal of Emerging and Selected Topics in Power Electronics
出版日期 2025年7月
技术分类 储能系统技术
技术标签 储能系统
相关度评分 ★★★★★ 5.0 / 5.0
关键词 电感小型化 垂直磁芯电感结构 性能参数 二维图形方法 电感模型
语言:

中文摘要

电感器尺寸过大是制约当前器件微型化的主要瓶颈之一。本文提出一种新型垂直磁芯电感结构,采用铜导体同轴截面并由磁芯环绕。通过建立电感模型,结合自研Co-Zr-Ta-B磁性薄膜的相对磁导率和磁损耗角正切参数,评估其电感量、饱和电流、直流Q值(Q<sub>dc</sub>)及交流品质因数(Q<sub>ac</sub>)等关键性能指标。引入一种关联交流与直流性能的二维图形分析方法,并完成原型器件 fabrication。实验结果验证了该结构的可实现性,为PwrSiP/PwrSoC中的能量存储应用提供了高集成度微电感解决方案。

English Abstract

One of the primary limiting factors presently inhibiting device miniaturisation is the current roadblock posed by the large size of inductors employed in power processing units. The miniaturisation and integration of the inductor is a challenge requiring innovations in novel inductor topologies. This paper reports the design, modeling, and analysis of a novel vertical magnetic-core inductor structure: coaxial cross-section of copper conductor and a magnetic core surrounding it. To evaluate the performance of the proposed inductor structure, we considered a range of performance parameters: inductance, saturation current, DC ratio of inductance to resistance (Qdc), AC quality factor (Qac), etc., which are essential figures-of-merit (FOM) of micro-inductors that are employed for energy storage in PwrSiP/PwrSoC applications. A novel two-dimensional graphical approach that correlates AC performance and DC performance is introduced.We derived an inductance model for the proposed structure. The measured relative permeability (μr) and the magnetic loss tangent (tan δ) of Co-Zr-Ta-B magnetic thin-films, developed in-house, are used to estimate the AC quality factor. Finally, the primitive structure of the proposed inductor is fabricated, and experimental results are presented to demonstrate that it is possible to realize the proposed structure in practice.
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SunView 深度解读

该3D磁增强微电感技术对阳光电源功率变换器产品具有重要应用价值。垂直磁芯结构与Co-Zr-Ta-B磁性薄膜的高集成度方案,可直接应用于ST系列储能变流器和SG系列光伏逆变器的DC-DC变换级,显著缩小磁性元件体积,提升功率密度。该技术的高频特性优化(Qac/Qdc综合评估)契合阳光电源1500V高压系统对高频化、轻量化的需求。对于车载OBC和充电模块等空间受限应用,该微电感方案可实现PwrSiP级集成,推动功率模块向三维异构集成演进。建议结合公司SiC/GaN器件应用,探索MHz级开关频率下的磁集成优化,突破当前平面磁件的功率密度瓶颈。