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电动汽车驱动 DC-DC变换器 PWM控制 DAB ★ 5.0

基于耦合电感的宽增益四开关DAB DC-DC变换器

Coupled Inductor-Based Wide Gain Four-Switch DAB DC–DC Converter

作者 Guo Xu · Ye Liu · Junyi Huang · Li Jiang · Mei Su
期刊 IEEE Journal of Emerging and Selected Topics in Power Electronics
出版日期 2024年11月
技术分类 电动汽车驱动
技术标签 DC-DC变换器 PWM控制 DAB
相关度评分 ★★★★★ 5.0 / 5.0
关键词 四开关双有源桥变换器 耦合电感 零电压开关 脉宽调制加相移控制 磁集成
语言:

中文摘要

本文提出一种基于耦合电感的宽增益四开关双有源桥(DAB)DC-DC变换器。该变换器通过并联变压器(含漏感)将两个Buck-Boost电感耦合,将两个直流电感、一个变压器和一个漏感集成于单一耦合电感中,减少磁性元件数量。采用脉宽调制加移相(PPS)控制实现全负载范围所有开关管的零电压开关(ZVS),并通过电压匹配控制调节桥臂电压,确保等效漏感两端电压平衡。详细分析了工作原理与ZVS实现条件,合理设计两个直流电感参数以兼顾结电容影响,实现全负载ZVS。同时对磁集成与参数设计进行了深入分析。实验研制800 W样机,验证了理论分析与设计方法的正确性。

English Abstract

A coupled inductor-based wide gain four-switch dual active bridge (DAB) dc-dc converter is proposed in this article. The converter is obtained by linking the inductors of two buck-boost by means of a parallel transformer (with leakage inductor). The converter integrates four magnetic components, including two dc inductors, one transformer, and one leakage inductor into one coupled inductor to reduce the number of magnetic components. Full-load range zero voltage switching (ZVS) of all switches is achieved using pulsewidth modulation (PWM) plus phase shift (PPS) control. Voltage matching control is used for the primary and secondary bridge arms to meet the voltage matching across the equivalent leakage inductor. The operating principle of the converter and the ZVS conditions are thoroughly analyzed, and the full-load range ZVS is achieved for all switches by rationally designing the two dc inductor parameters taking into account the switching junction capacitance. In addition, the magnetic integration and parametric design are analyzed in detail. Finally, an 800-W prototype is built, and the experimental results verify the validity of the theoretical analyses and design methods.
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SunView 深度解读

该四开关DAB变换器的磁集成技术对阳光电源储能与充电产品具有重要价值。在ST储能变流器的DC-DC环节,耦合电感方案可减少磁性元件数量,降低体积和成本;PPS控制实现的全负载ZVS特性可提升PowerTitan系统的轻载效率。在车载OBC充电机中,宽增益特性适配动力电池宽电压范围(200-450V),磁集成设计有助于满足车规级功率密度要求。该技术的电压匹配控制策略可借鉴至SG逆变器的Boost电路优化,提升MPPT效率。建议重点研究耦合电感在SiC器件高频化应用中的寄生参数影响,以及与三电平拓扑的集成方案。