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三电平双有源桥DC-DC变换器开路故障的故障诊断与容错方法
Fault Diagnosis and Tolerant Method of Open-Circuit Faults for a Three-Level Dual Active Bridge DC-DC Converter
| 作者 | Hanyu Wang · Jijun Wu · Gaokun Zhou · Mingyao Ma · Jiacheng Liang · Hai Wang |
| 期刊 | IEEE Transactions on Industry Applications |
| 出版日期 | 2025年8月 |
| 技术分类 | 电动汽车驱动 |
| 技术标签 | DC-DC变换器 双向DC-DC DAB 三电平 故障诊断 |
| 相关度评分 | ★★★★★ 5.0 / 5.0 |
| 关键词 | 三电平双有源桥变换器 电动汽车电池充电系统 开路故障 故障诊断 容错方法 |
语言:
中文摘要
三电平双有源桥(TL - DAB)直流 - 直流变换器是一种适用于高压大功率系统的极具潜力的双向直流 - 直流变换器。作为电动汽车(EV)电池充电系统的核心组件,TL - DAB因其具有宽电压范围能力、高功率密度和易于控制实现等优点,将得到广泛应用。TL - DAB的可靠性对于整个电动汽车电池充电系统的安全运行至关重要。然而,TL - DAB变换器中的开路故障(OCF)是一个巨大的威胁,会导致直流偏置、过电流和电气应力不平衡。为解决这些问题,需要开发故障检测和容错方法。本文提出了一种基于桥臂中心电压的故障诊断方法,以快速、准确地定位故障开关。然后,提出了相应的容错方法,以减少或消除单开路故障或多开路故障造成的威胁,并维持一定的传输功率。搭建了TL - DAB变换器实验平台,以验证TL - DAB变换器故障模式分析的正确性以及所提出的故障检测和容错方法的有效性。
English Abstract
The three-level dual-active-bridge (TL-DAB) DC-DC converter is a promising bidirectional DC-DC converter for high-voltage and high-power systems. As the core component in electric vehicle (EV) battery charging systems, TL-DAB will gain wide applications due to its advantages of the capability of high voltage range, high power density, and easy control implementation. The reliability of TL-DAB is essential for the safe operation of the whole EV battery charging system. However, the open-circuit fault (OCF) in TL-DAB converters is a huge threat, leading to DC bias, overcurrent, and imbalanced electrical stress. To address these issues, fault detection and tolerant methods are supposed to be developed. In this article, a fault diagnosis method based on the central voltages of the bridge arms is proposed to locate the faulty switch quickly and accurately. Then, the corresponding fault-tolerant methods are proposed to reduce or remove the threats caused by single or multiple open-circuit faults and maintain a certain transmission power. A TL-DAB converter experimental platform is built to verify the correctness of the faulty mode analysis of TL-DAB converter and the effectiveness of the proposed fault detection and tolerant method.
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SunView 深度解读
该TL-DAB变换器故障诊断与容错技术对阳光电源多条产品线具有重要应用价值。在ST储能变流器中,三电平DAB拓扑广泛应用于DC-DC隔离环节,该故障诊断方法可通过电流波形特征快速定位开关管开路故障,结合冗余控制实现不间断运行,显著提升PowerTitan等大型储能系统的可靠性。在车载OBC充电机领域,双向DC-DC变换器是核心部件,该容错策略可增强V2G应用场景下的系统鲁棒性。技术启发:可将电流波形诊断算法集成到iSolarCloud智能运维平台,实现预测性维护;三电平拓扑的冗余设计理念可推广至SiC功率模块设计,提升阳光电源高压大功率产品的整体可靠性和市场竞争力。