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储能系统技术 储能系统 DC-DC变换器 DAB 三电平 MPPT ★ 5.0

一种采用双移相控制的三电平电流型双有源桥DC-DC变换器

A Three-Level Current-Fed Dual-Active Bridge DC–DC Converter Under Dual-Phase-Shift Control

语言:

中文摘要

电流型隔离DC-DC变换器因其输入电流纹波小、升压比高等优点,广泛应用于光伏、燃料电池和储能系统。针对高压应用中传统两电平双有源桥需承受全端口电压的问题,本文提出一种三电平电流型中点箝位(3L-CF NPC)变换器,采用低压MOSFET,具备低dv/dt、高控制灵活性和低电磁干扰特性。分析了双移相调制下的工作原理、功率与电流特性,明确了开关电压应力问题,并通过电路分析确定了安全运行区域。深入研究了原副边开关的零电压切换条件,优化了不同工况下的控制轨迹以降低开关损耗。实验样机验证了该拓扑在多种负载下实现高效运行、电压平衡、无电压应力及全面软开关的性能。

English Abstract

Current-fed (CF) isolated dc–dc converters are widely studied and adopted in low-voltage high-current applications, such as photovoltaic (PV) systems, fuel cells, and energy storage systems. This is due to the advantages they provide, including low-input current ripple and high-step-up ratio. In high-voltage dc–dc applications or thin-film PV modules with higher maximum power point (MPP) voltage ranges, high-voltage switches are required as switches in conventional two-level dual-active bridge (DAB) dc–dc converters must withstand the whole port voltage. In this article, a three-level CF neutral-point-clamped (3L-CF NPC) dc–dc converter is designed and implemented, utilizing low-voltage rating MOSFETs and offering high control flexibility and low electromagnetic interference (EMI) due to the limited dv/dt. First, the operation principle, power characteristics, and current characteristics in different modes under the dual-phase-shift (DPS) modulation scheme are discussed. It has been discovered that certain operating regions impose voltage stress on the primary switches under this modulation strategy. A detailed circuit analysis is presented to identify the coordinates of the safe operation region with reduced voltage stress, demonstrating the expansion of the safe operation region for 3L-CF NPC compared with 3L-voltage-fed (VF) NPC. An extensive analysis of zero-voltage switching (ZVS) conditions is performed for both primary and secondary switches to determine the soft-switching areas under various operating and design conditions. Moreover, the trajectories of control parameters, aimed at optimizing the turn-off current and rms values of switches under different source and load conditions, are identified for the purposes of efficiency improvement. Finally, the performance of the proposed converter is verified with experimental results from a laboratory prototype, exhibiting high efficiency, voltage balancing, no voltage stress, and ZVS across various load conditions.
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SunView 深度解读

该三电平电流型DAB变换器技术对阳光电源储能与光伏产品具有重要应用价值。在ST系列储能变流器中,可应用于电池侧DC-DC隔离变换,利用其高升压比和低输入电流纹波特性延长电池寿命;三电平NPC拓扑与阳光电源现有三电平技术路线高度契合,可降低1500V高压系统中功率器件电压应力,实现低压MOSFET替代方案。双移相控制下的全范围软开关特性可显著提升PowerTitan储能系统效率,降低EMI设计难度。该技术对SG系列光伏逆变器的MPPT前端DC-DC变换、车载OBC宽电压输入场景同样具备优化潜力,尤其在燃料电池与光伏混合储能系统中可实现高效能量管理。