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外部热阻对热管理系统中热电制冷性能的影响:工作模式与材料选择
Influence of external thermal resistance on thermoelectric cooling in thermal management systems: Operating modes and material selection
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中文摘要
在热管理系统中集成热电制冷器(TECs)是一种解决局部散热问题的有前景的方法。实现高冷却速率所需的热电(TE)材料特性取决于TEC的工作模式——制冷或主动冷却,而该模式由TE支腿内部的傅里叶热流方向决定。因此,在应用TEC之前应优先分析其工作模式,以确保选用能够最大化冷却性能的TE材料。然而,以往研究常常忽略了外部热阻的影响,导致TEC工作模式的误判以及不恰当的TE材料选择,最终造成冷却速率降低。为解决这一问题,本文在考虑外部热阻的情况下对TEC的工作模式进行了分析。研究结果表明,只有当TE材料的热导率超过某一特定阈值时,TEC才运行于主动冷却模式;否则,其运行于制冷模式。该阈值由材料本征特性和外部热阻共同决定。基于这一发现,我们确定了在给定外部热阻条件下可实现最高冷却速率的工作模式,并建立了最优TE材料选择的判据。实验验证结果与理论分析高度一致,进一步证实了我们的结论。本研究揭示了外部热阻对TEC工作模式影响的基本机制,通过优化TE材料的选择,促进了TEC在热管理系统中的有效集成。
English Abstract
Abstract Embedding thermoelectric coolers (TECs) within thermal management systems is a promising approach for addressing localized heat. The required thermoelectric (TE) material properties for achieving a high cooling rate depend on the operating mode of TECs—refrigeration or active cooling—which is determined by the internal Fourier heat direction within the TE legs. Therefore, analyzing the operating mode should be prioritized before employing TECs to ensure the selection of TE materials that maximize cooling performance. However, the influence of external thermal resistances has often been neglected, leading to misclassification of TEC operating modes and the selection of inappropriate TE materials, ultimately resulting in lower cooling rates. To address this, we analyze operating modes of TECs while accounting for external thermal resistances. Our findings reveal that TECs operate in active cooling mode only if the thermal conductivity of the TE material exceeds a specific threshold; otherwise, they operate in refrigeration mode. This threshold is determined by both material properties and external thermal resistances. Building on this insight, we identify the operating mode that achieves the highest cooling rate for given external thermal resistances and establish a criterion for selecting optimal TE materials. Experimental validation closely aligns with our theoretical analysis, further confirming our results. This study provides fundamental insights into the influence of external thermal resistances on TEC operating modes, facilitating the effective integration of TECs into thermal management systems by optimizing TE material selection.
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SunView 深度解读
该热电冷却器外部热阻研究对阳光电源储能系统热管理具有重要价值。ST系列PCS和PowerTitan储能系统中功率器件(SiC/IGBT)存在局部热点,传统风冷效率受限。研究揭示的热电材料选型准则可优化储能柜内局部冷却方案,根据外部热阻确定制冷/主动冷却模式,提升功率密度。同时适用于充电桩大功率模块热管理,结合iSolarCloud平台实现温度预测性维护,延长设备寿命,降低LCOE。