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储能系统技术 储能系统 ★ 5.0

通过温度与电阻测量实现无刷同步电机励磁绕组在线诊断

Online Diagnostics of Brushless Synchronous Machine Exciter Field Winding Through Temperature and Resistance Measurement

作者 Kumar Mahtani · Javier Muñoz-Antón · Sang Bin Lee · Carlos A. Platero
期刊 IEEE Transactions on Industry Applications
出版日期 2025年2月
技术分类 储能系统技术
技术标签 储能系统
相关度评分 ★★★★★ 5.0 / 5.0
关键词 无刷同步电机 励磁机 励磁绕组 状态监测 电气故障检测
语言:

中文摘要

励磁功率供应对于绕线式同步电机的运行至关重要。现代励磁系统主要为无刷式,包含一台被称为励磁机的附加电机。励磁机的励磁绕组可能会出现各种故障,例如因绝缘失效导致的匝间故障,或因连接不良或焊接缺陷导致的电气连续性丧失。尽管励磁机对无刷同步电机的运行至关重要,但现有技术中缺乏相应的保护措施。为填补这一空白,本文提出了一种用于励磁机励磁绕组的新型状态监测方法。该方法包括监测绕组电阻以及绕组温度。通过测量得到的温度来估算健康状态下的绕组电阻。这种估算基于电机调试期间获得的健康特性。通过比较任意运行点下测量得到的绕组电阻和估算的绕组电阻,就可以检测出绕组中的电气故障。在一台4900千伏安的无刷同步电机上,通过对健康绕组和故障绕组进行测试,实验验证了该方法的适用性。此外,还采用了有限元分析和热成像技术来描述实验方法。实验结果一致且前景可观。

English Abstract

Excitation power provision is crucial for the operation of wound-field synchronous machines. Modern excitation systems are predominantly brushless, comprising an additional machine called exciter. The field winding of exciters can suffer from various faults, such as interturn faults due to insulation failures, or electrical continuity losses due to poor connections or deficient welding. Despite the criticality of exciters to the operation of brushless synchronous machines, there is a lack of protection in the state-of-the-art. To address the gap, this paper presents a novel condition monitoring method for exciter field windings. The proposed method involves monitoring the winding resistance, as well as the winding temperature. The healthy winding resistance is estimated from the measured temperature. This estimation is based on a healthy characteristic obtained during machine commissioning. By comparing the measured and estimated winding resistances at any operating point, electrical faults in the winding can be detected. The applicability of the method is experimentally verified through tests under both healthy and faulty winding on a 4900-kVA brushless synchronous machine. Additionally, finite element analysis and thermal imaging are employed to describe the experimental approach. The results are consistent and promising.
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SunView 深度解读

该励磁绕组在线诊断技术对阳光电源储能系统与新能源汽车产品线具有重要应用价值。在PowerTitan大型储能系统中,同步调相机等旋转备用设备的励磁系统可靠性直接影响电网支撑能力,该无传感器诊断方法可集成至iSolarCloud智能运维平台,通过电气信号实时监测绕组电阻与温度,实现绝缘老化与匝间短路的早期预警。对于电机驱动产品线,该热-电耦合建模思路可借鉴用于永磁同步电机的绕组健康监测,提升车载OBC与驱动系统的预测性维护能力。技术核心在于利用现有电气量反推热状态,契合阳光电源低成本高可靠性的产品理念,可显著降低旋转电机类设备的运维成本。