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电动汽车驱动 有限元仿真 ★ 4.0

基于两级螺杆驱动的谐振式直线压电平台研制:实现纳米级分辨率与高输出力

Development of a Resonant Linear Piezoelectric Platform Driven by Two-Staged Screws With Nanometer Resolution and High Output Force

作者 Jianhua Sun · Jie Deng · Shijing Zhang · Jing Li · Yingxiang Liu
期刊 IEEE Transactions on Industrial Electronics
出版日期 2024年12月
技术分类 电动汽车驱动
技术标签 有限元仿真
相关度评分 ★★★★ 4.0 / 5.0
关键词 线性压电平台 弯曲混合压电驱动器 双向线性输出 高输出力 纳米分辨率
语言:

中文摘要

高性能直线压电平台是微纳操作与超精密制造的核心装置。本文提出一种尺寸为Φ60 mm × 76.5 mm的新型谐振式直线压电平台(RLPP),其特点在于采用两级螺杆机构实现双向直线运动,兼具纳米级分辨率、高输出力及断电自锁功能。该平台由悬臂梁结构的弯曲型混合压电执行器(BHPA)驱动,可在两种弯曲振动模式下工作,并通过双行波驱动显著提升输出力。理论分析与有限元仿真验证了两种工作模式及双行波驱动机制。实验结果表明,在300 V<sub>p-p</sub>电压和24.2 kHz频率下,样机最大输出力达72 N,位移分辨率达40 nm,为高精度直线驱动提供了有效解决方案。

English Abstract

High-performance linear piezoelectric platform is the core equipment for micro-nano manipulation and ultra-precision manufacturing. A novel resonant linear piezoelectric platform (RLPP) with dimensions of Φ60 mm × 76.5 mm is proposed, whose prominent feature is that it achieves bidirectional linear output motion with nanometer resolution, high output force, and self-locking at power-off by two-staged screws. It is actuated by a bending hybrid piezoelectric actuator (BHPA) with the structure of a cantilever beam that can operate in two bending vibration modes. Moreover, the BHPA has the advantage of high output force due to double traveling wave actuation compared with the traditional barrel screw one. The two working modes and double traveling wave actuation are analyzed and verified through theoretical analysis and finite element simulation. The proposed RLPP is manufactured to investigate its vibration performances and output characteristics. Experiments demonstrate that the maximum output force of the prototype can reach about 72 N at a voltage of 300 Vp-p and a frequency of 24.2 kHz. Furthermore, the proposed platform achieves a high displacement resolution of 40 nm by two-staged screws, which provides an effective solution for high-performance linear manipulation.
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SunView 深度解读

该纳米级压电驱动技术对阳光电源功率器件封装与精密制造环节具有重要应用价值。在SiC/GaN功率模块生产中,两级螺杆压电平台的40nm分辨率可用于芯片键合、引线焊接等超精密装配工艺,72N高输出力满足压接需求,断电自锁功能确保工艺稳定性。在ST储能变流器与SG逆变器的母排焊接、散热器装配等环节,该平台可实现微米级位置调整,提升功率模块热管理性能。其有限元仿真方法可借鉴至三电平拓扑的机械应力分析,优化大功率设备的结构可靠性设计,为PowerTitan等大型储能系统的精密制造提供技术支撑。