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电动汽车驱动 ★ 5.0

一种无需在每个开关上单独并联谐振电容的高效谐振直流链逆变器

An Efficient Resonant DC-Link Inverter With the Absence of Separate Shunt Resonant Capacitors Across Each Switch for AC Motor Drive

作者 Qiang Wang · Jianfeng He · Youzheng Wang · Shuheng Zhang
期刊 IEEE Transactions on Power Electronics
出版日期 2025年5月
技术分类 电动汽车驱动
相关度评分 ★★★★★ 5.0 / 5.0
关键词 谐振直流环节逆变器 开关导通损耗 轻载效率 辅助电路 软开关
语言:

中文摘要

许多现有的谐振直流环节逆变器至少为一个开关配备了单独的并联谐振电容器。然而,当这些电容器两端的电压超过零时,工业应用中由于控制干扰导致开关意外导通,可能会引发电容器的突然放电,从而产生电涌、增加导通损耗,并可能导致驱动集成电路保护装置误触发。此外,许多现有的谐振直流环节逆变器在轻载条件下的效率低于硬开关逆变器。为解决这些问题,本文提出了一种新型谐振直流环节逆变器。所提出的设计特点是在直流环节上设置简单的辅助电路,这些辅助电路在主开关动作之前被激活,以将直流环节电压降至零,从而使主开关实现零开关损耗。值得注意的是,所有开关均未配备单独的并联谐振电容器,从而避免了在复杂工业环境中可能出现的额外导通损耗和驱动集成电路保护装置误触发问题。此外,直流环节电压的降低仅依赖于谐振电容器之间的能量转移,确保在此过程中只有负载电流流过辅助电路。这种设计将辅助电路的损耗降至最低,并提高了效率,尤其是在轻载条件下。本文详细分析了逆变器在一个开关周期内的运行模式,并列出了相关的设计要求。实验波形表明,开关实现了软开关,效率测试显示,该新型逆变器在额定运行时的效率高达 98%。此外,与现有设计相比,所提出的逆变器效率更高,尤其是在轻载条件下。综上所述,这种新型谐振直流环节逆变器的主要贡献在于消除了每个开关的单独并联谐振电容器,从而降低了潜在的导通损耗,并且与传统的谐振直流环节逆变器相比,显著提高了效率,尤其是在轻载时。

English Abstract

Many existing resonant dc-link inverters incorporate separate shunt resonant capacitors for at least one switch. However, when the voltage across these capacitors exceeds zero, the accidental switching-on of the switches due to control disturbances in industrial applications can trigger a sudden discharge of the capacitors, resulting in electrical surges, increased switching-on losses, and potential false triggering of the driver IC protection. In addition, the efficiency of many existing resonant dc-link inverters under light-load conditions is inferior to that of hard-switching inverters. To address these issues, this article proposes a novel resonant dc-link inverter. The proposed design features simple auxiliary circuits placed on the dc link, which are activated prior to the main switches to reduce the dc-link voltage to zero, enabling zero switching loss for the main switches. Notably, none of the switches are equipped with separate shunt resonant capacitors, thereby preventing potential additional switching-on losses and false triggering of the driver IC protection in complex industrial environments. Furthermore, the reduction of the dc-link voltage relies solely on energy transfer between resonant capacitors, ensuring that only the load current flows through the auxiliary circuits during this process. This design minimizes losses in the auxiliary circuits and improves efficiency, particularly under light-load conditions. This article provides a detailed operational modal analysis of the inverter during a switching cycle and outlines the relevant design requirements. Experimental waveforms demonstrate that the switches achieve soft switching, and efficiency tests reveal that the novel inverter achieves up to 98% efficiency at rated operation. Moreover, the proposed inverter exhibits superior efficiency compared to existing designs, especially under light-load conditions. In summary, the key contributions of the novel resonant dc-link inverter are the elimination of separate shunt resonant capacitors for each switch, which mitigates potential switching-on losses, and the significant improvement in efficiency, particularly at light loads, compared to conventional resonant dc-link inverters.
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SunView 深度解读

从阳光电源的业务视角来看,这项谐振直流母线逆变技术具有显著的应用价值。该技术通过创新性地取消开关并联谐振电容,并采用简化的辅助电路实现零电压开关,直接契合我司在光伏逆变器、储能变流器及电机驱动系统中对高效率、高可靠性的核心诉求。

技术价值方面,该方案的三大优势与我司产品痛点高度吻合:首先,消除并联电容可有效规避工业现场控制干扰导致的误触发风险,这对户外光伏电站和储能系统的长期稳定运行至关重要;其次,额定工况下98%的效率表现以及轻载条件下的效率优势,能够显著提升我司光伏逆变器在低辐照时段和储能系统在待机模式下的系统发电量和能量转换效率,直接增强产品竞争力;第三,辅助电路仅流过负载电流的设计理念,有助于降低系统损耗和热管理压力,这对大功率集中式逆变器和储能PCS的功率密度提升具有实际意义。

从应用前景看,该技术在电机驱动领域的成熟验证为其在光伏水泵、储能热管理系统等集成应用提供了技术基础。然而,也需关注几个挑战:一是谐振电路参数设计对宽输入电压范围(如光伏MPPT工况)的适应性;二是辅助电路在高频大功率场景下的器件应力和EMI特性;三是与我司现有拓扑架构的兼容性及成本增量控制。建议通过联合研发或技术引进方式,在中小功率储能变流器和专用电机驱动产品线先行试点,验证其在新能源场景下的实际效益,为后续规模化应用奠定基础。