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拓扑与电路 多物理场耦合 ★ 4.0

一种具有强横向、纵向和旋转抗偏移性能的多单元SCC电容耦合器

A Multicell SCC Capacitive Coupler With Strong Lateral, Longitudinal, and Rotational Antioffset Performance

作者 Cang Liang · Mingzhe Liu · Feiyang Zhao · Danghui Wang · Xiaohua Wang · Huan Yuan
期刊 IEEE Transactions on Power Electronics
出版日期 2024年11月
技术分类 拓扑与电路
技术标签 多物理场耦合
相关度评分 ★★★★ 4.0 / 5.0
关键词 电容式电能传输 抗偏移性能 多单元单电容耦合器 LC–LC拓扑 无人机应用
语言:

中文摘要

电容式电能传输(CPT)系统的耦合结构无需在次级侧使用铁氧体,与感应式电能传输系统相比,其设计更轻、更薄且更具成本效益,同时仍能实现较高的电能传输效率。这使得CPT成为无人机应用的一个有前景的选择。然而,现有的研究在发生横向、纵向和旋转偏移时无法实现高效的电能传输。本文提出了一种新型的多单元单电容耦合式电容耦合器,该耦合器在发射器的任何位置都具有较强的横向、纵向和旋转抗偏移性能。发射器的顶板和底板由许多相互连接的矩形单元组成。为避免初级侧的互电容过大,并使发射器底板与接收器顶板之间的部分电容能够有效耦合,发射器底板和顶板的矩形单元采用错位排列。当发生偏移时,发射器的顶板与接收器的底板能够保持可靠接触,且发射器底板上与接收器顶板对齐的矩形单元数量几乎保持不变,从而确保了稳定的耦合电容和较高的电能传输效率。本文还提供了小矩形单元尺寸和极板间距的通用设计准则。此外,设计了一种LC - LC拓扑结构,以验证所提出的耦合器在CPT电路系统中的抗偏移性能,并且所设计的电路在任何偏移条件下都能以恒流、接近零相角和零电压开关的方式运行。最后,搭建了一个实验样机,实验结果表明,在横向、纵向和旋转偏移情况下,耦合电容的变化小于4.2%,显示出优异的抗偏移性能。该系统在34.28 W的功率下实现了82.5%的峰值效率。

English Abstract

The coupling structure of a capacitive power transfer (CPT) system eliminates the need for ferrite on the secondary side, resulting in a lighter, thinner, and more cost-effective design compared to an inductive power transfer system, while still achieving high power transfer efficiency. This makes CPT a promising option for Uncrewed aerial vehicle applications. However, existing researches cannot achieve efficient power transfer when lateral, longitudinal, and rotational offsets occur. This article proposes a novel multicell single capacitance coupled capacitive coupler with strong lateral, longitudinal, and rotational antioffset performance at any position of the transmitter. The top and bottom plates of the transmitter consist of numerous interconnected rectangular cells. To avoid excessive mutual capacitance on the primary side and to enable effective coupling of the partial capacitance between the bottom plate of the transmitter and the top plate of the receiver, the rectangular cells of the transmitter's bottom and top plates are misaligned. When offset occurs, the top plate of the transmitter and the bottom plate of the receiver can maintain reliable contact, and the number of rectangular cells on the transmitter's bottom plate aligned with the receiver's top plate remains nearly constant, ensuring stable coupling capacitance and high power transfer efficiency, general design guidelines for the dimension of the small rectangular cells and the gap between the plates are also provided. Additionally, an LC–LC topology is designed to verify the antioffset performance of the proposed coupler in CPT circuit system, and the designed circuit operates with constant current, near zero-phase angle and zero voltage switching operations under any offset condition. Finally, an experimental prototype was built, demonstrating that the change in coupling capacitance is less than 4.2% under lateral, longitudinal, and rotational offsets, indicating excellent antioffset performance. The system achieves a peak efficiency of 82.5% at 34.28 W.
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SunView 深度解读

从阳光电源的业务视角来看,这项多单元单电容耦合(SCC)电容式无线电能传输技术具有显著的应用潜力,特别是在我们正在拓展的储能系统、电动汽车充电和分布式能源领域。

该技术的核心优势在于通过创新的错位矩形单元结构设计,实现了在横向、纵向和旋转偏移条件下的稳定电能传输,耦合电容变化小于4.2%,这解决了传统电容式电能传输系统对位精度要求高的痛点。相比感应式无线充电,电容式方案无需铁氧体材料,具有更轻薄、低成本的优势,这与我们储能系统和电动汽车业务追求的轻量化、模块化方向高度契合。

从技术成熟度评估,该研究已完成实验验证,在34.28W功率下达到82.5%的峰值效率,并实现了恒流、近零相角和零电压开关运行。虽然目前功率等级相对较低,但其LC-LC拓扑设计思路可为我们的逆变器和储能变流器技术提供新的研发方向,特别是在模块化储能系统的内部无线互联方面。

应用前景方面,该技术可探索应用于:1)储能电池模组的无线充电与维护,简化系统布线;2)光伏清洁机器人的无线供电,提升运维效率;3)电动汽车动态充电系统的容错设计。然而,技术挑战也不容忽视:功率扩展至千瓦级以上的可行性、高压场景下的绝缘安全设计、以及与现有产品体系的集成成本。建议我们的研发团队跟踪该技术演进,评估在特定细分场景的小批量试点可能性,为未来产品差异化竞争储备技术能力。