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储能系统技术 储能系统 LLC谐振 ★ 5.0

一种具有噪声抑制能力的LLC谐振变换器双脉冲开关模式

A Double Pulse Switching Pattern for LLC Resonant Converter With Noise Suppression Capability Under Extreme Light Load Operation

作者 Ziang Li · Shuo Zhang · Zhaoyi Wang · Sheng Qu · Jinjun Liu · Yuqi Wei
期刊 IEEE Transactions on Power Electronics
出版日期 2025年1月
技术分类 储能系统技术
技术标签 储能系统 LLC谐振
相关度评分 ★★★★★ 5.0 / 5.0
关键词 LLC谐振变换器 间歇模式控制 双脉冲开关模式 可听噪声 效率提升
语言:

中文摘要

LLC 谐振变换器广泛应用于宽功率范围的场合。然而,当它们在极轻负载条件下应用时,其开关频率会比正常负载时高得多。因此,引入了间歇模式控制以降低高开关损耗并提高轻载效率。通过应用轨迹理论,实现了一种三脉冲开关模式,该模式达到了间歇模式策略的当前最高效率。然而,在极轻负载条件下(低于 10%),这种开关模式引入的间歇频率会远低于谐振频率,可能低于 20 kHz,从而导致严重的可听噪声。为解决这一问题,本文提出了一种双脉冲开关模式,该模式可确保更高的间歇频率,从而能在更宽的负载范围内消除可听噪声。本文基于轨迹理论进行了详细分析,阐明了该模式的高效率以及消除可听噪声的有效性。此外,搭建了一个 180 W 的 LLC 样机来验证所提出的策略。与三脉冲开关模式相比,所提策略的效率略低,但可听噪声在 13.5%负载至 6.7%负载范围内进一步得到消除。由于每个间歇周期仅传输一半的功率,输出电压纹波几乎减半。与传统间歇控制策略相比,变换器效率提高了约 2%。此外,通过结合恒定间歇频率控制,在 6.7%负载下可消除可听噪声,同时与三脉冲开关模式相比,效率也有所提高。

English Abstract

LLC resonant converters are widely used in wide power range applications. However, their switching frequency will be much higher than normal load when they are applied under extreme light load conditions. Therefore, burst mode control is introduced to reduce the high switching loss and increase the light load efficiency. By applying the trajectory theory, a three-pulse switching pattern is implemented, which reaches the state-of-art highest efficiency of burst mode strategies. Nevertheless, for extreme light load conditions (lower than 10%), the burst frequency introduced by this switching pattern will be much lower than the resonant frequency, which can be lower than 20 kHz and leads to the severe audible noise. To overcome this issue, a double pulse switching pattern is proposed in this article, which ensures a higher burst frequency, and thus, the audible noise can be eliminated in a much wider load range. A detailed analysis based on the trajectory theory is introduced in this article, which illustrates the high efficiency and the effectiveness of the audible noise elimination capability. Additionally, a 180 W LLC prototype is established to verify the proposed strategy. Compared with the three-pulse switching pattern, the efficiency of the proposed strategy is slightly lower, while the audible noise is further eliminated from the 13.5% load to 6.7% load. The output voltage ripple is nearly halved because only half of the power is transmitted during each burst cycle. The converter efficiency is increased by around 2% when compared with the traditional burst control strategy. Furthermore, the audible noise can be eliminated under 6.7% load by combining the constant burst frequency control, while the efficiency can be improved compared with the three-pulse switching pattern.
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SunView 深度解读

从阳光电源的业务视角来看,这项针对LLC谐振变换器极轻载工况下的双脉冲开关策略具有重要的应用价值。在光伏逆变器和储能系统中,LLC谐振变换器广泛应用于DC-DC隔离变换环节,但在夜间、阴天或待机等极轻载场景下,传统控制策略面临开关频率过高导致的效率下降和可闻噪声问题,这直接影响用户体验和系统能效等级认证。

该论文提出的双脉冲策略通过优化突发模式控制,在10%以下负载时将突发频率维持在20kHz以上,有效解决了三脉冲模式在极轻载时产生的低频可闻噪声问题。对于阳光电源的住宅储能产品和户用光伏系统而言,这一技术可显著提升夜间静音性能,满足居民区严格的噪声标准。同时,相比传统突发控制提升约2%的轻载效率,虽然略低于三脉冲模式,但在6.7%-13.5%负载区间实现了噪声消除与效率的更优平衡,并将输出电压纹波降低近50%,这对提升储能系统的待机功耗表现和电能质量具有实际意义。

从技术成熟度评估,该方案基于成熟的轨迹理论分析,已通过180W原型验证,具备较好的工程化基础。对于阳光电源而言,主要挑战在于如何将该策略集成到现有数字控制平台,并在更大功率等级(如数千瓦级储能变流器)上验证其适用性。技术机遇体现在:可与公司现有的多电平拓扑和先进磁集成技术协同,进一步提升全负载范围效率曲线,强化产品在高端住宅储能和工商业储能市场的竞争力,特别是在欧美等对待机能耗和噪声有严格要求的市场中形成差异化优势。