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电池电芯制造装备智能状态监测:一种动态扩张Transformer方法
Intelligent Condition Monitoring for Battery Cell Manufacturing Equipment: A Dynamic Dilated Transformer Approach
| 作者 | Shantao Zhao · Zhanglin Peng · Xiaonong Lu · Qiang Zhang · Jiawen Xu · Shanlin Yang |
| 期刊 | IEEE Transactions on Industrial Informatics |
| 出版日期 | 2025年11月 |
| 卷/期 | 第 22 卷 第 2 期 |
| 技术分类 | 智能化与AI应用 |
| 技术标签 | 深度学习 故障诊断 机器学习 储能系统 |
| 相关度评分 | ★★★★ 4.0 / 5.0 |
| 关键词 |
语言:
中文摘要
针对电池电芯制造中激光模切卷绕设备的状态监测难题,提出基于Transformer的多尺度动态扩张注意力模型,实现传感器偏移轨迹预测与早期停机预警,将自注意力复杂度降至近O(L),显著提升预测精度与部署适应性。
English Abstract
With the rapid development of the new energy sector, production equipment for battery cells faces increasing challenges in maintaining efficiency and quality. Among these, the laser die cutting and winding machine plays a pivotal role in transforming electrode sheets into finished cells. Its performance directly affects the dimensional precision and internal structural consistency of the cells, which are critical to product quality and production-line efficiency. To tackle the challenges in monitoring and maintaining this critical equipment, we propose a time-series data-driven method based on the Transformer architecture, named multiscale dynamic dilated attention, which effectively predicts sensor offset trajectories and provides early shutdown fault warnings when correction sensors approach their operational limits. Furthermore, this model incorporates adjustable segment sizes and counts, and assigns distinct dilation rates to individual attention heads, this design enables a dynamic tradeoff among receptive field, modeling capacity, and computational cost, allowing fine-grained control over long-range dependence modeling while reducing the canonical self-attention complexity from $O(\mathit {L}^{2})$ to approximately $O(\mathit {L})$. Extensive experiments and real-world applications demonstrate that the proposed method achieves state-of-the-art performance in both prediction accuracy and practical deployment, while exhibiting excellent adaptability across diverse operating conditions.
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SunView 深度解读
该技术可迁移应用于阳光电源储能系统(如PowerTitan、ST系列PCS)产线设备的智能运维与预测性维护,提升BMS产线测试设备及PCS老化试验平台的故障预警能力;建议在iSolarCloud平台中集成此类时序AI模型,拓展至储能变流器关键部件(如IGBT模块、冷却系统)的运行健康评估,强化全生命周期可靠性管理。