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MSMFormer:一种基于多变量信号映射器的可变重构Transformer用于设备剩余使用寿命预测
MSMFormer: A Variable Reconstruction Transformer Based on Multivariable Signal Mappers for Equipment RUL Prediction
| 作者 | Yao Wang · Xinyu Dong · Lifeng Wu |
| 期刊 | IEEE Transactions on Industrial Informatics |
| 出版日期 | 2025年11月 |
| 卷/期 | 第 22 卷 第 2 期 |
| 技术分类 | 智能化与AI应用 |
| 技术标签 | 深度学习 故障诊断 机器学习 模型预测控制MPC |
| 相关度评分 | ★★★★ 4.0 / 5.0 |
| 关键词 |
语言:
中文摘要
本文提出MSMFormer模型,融合多域递归分解、自适应多变量特征加权与Kolmogorov–Arnold网络(KAN)动态激活机制,显著提升设备RUL预测精度,在多个公开数据集上平均误差降低达35.7%。
English Abstract
Accurate remaining useful life (RUL) prediction is essential for predictive maintenance in aerospace, manufacturing, and energy industries. However, the complex nature of sensor signals, especially in turbofan engines, poses significant challenges to prediction accuracy. Transformer-based models have shown promise in RUL tasks but are limited by their reliance on fixed activation functions and their focus on dimension-specific information, which reduces their effectiveness in modeling nonlinear and heterogeneous features. To address these limitations, this article proposes a variable reconstruction transformer called MSMFormer, which is based on multivariable signal mappers for RUL prediction. The framework introduces three key innovations. First, the multidomain recursive decomposition method is designed. It reconstructs fine-grained features and retains the weaker degradation information in the signal. Second, the integrated feature extraction network adaptively weights to handle the distribution differences of multivariable data. It emphasizes key predictive features and alleviates the multidelay problem. Third, the Kolmogorov–Arnold network (KAN) is incorporated as a channel mapping module within the transformer. The dynamically optimized activation functions in KAN better capture complex nonlinear feature relationships, enhancing the fine-grained representation of degradation patterns in time series. MSMFormer exhibits average performance gains of 11.11%, 2.40%, and 35.7% on three widely used public datasets, respectively, highlighting its superior robustness and predictive accuracy, especially under complex operational conditions.
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SunView 深度解读
该研究对阳光电源智能运维与预测性维护能力具有重要价值。MSMFormer可迁移应用于iSolarCloud平台,增强组串式逆变器、ST系列PCS及PowerTitan储能系统的早期故障识别与寿命预测能力;尤其适用于风-光-储多源设备在复杂工况下的退化建模。建议在下一代iSolarCloud 3.0中集成该架构,重点适配逆变器IGBT模块热退化、PCS电容老化等关键部件RUL推演,提升客户侧可靠性服务等级。