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光伏发电技术 光伏逆变器 PWM控制 可靠性分析 ★ 5.0

面向可靠性的光伏系统NPC逆变器设计——聚焦直流链路电容组与功率器件寿命

Reliability-Oriented Design of NPC Inverter in PV Systems With Focus on Lifetimes of DC-Link Capacitor Bank and Power Devices

作者 Gahyeon Yeo · Ui-Min Choi
期刊 IEEE Journal of Emerging and Selected Topics in Power Electronics
出版日期 2025年2月
技术分类 光伏发电技术
技术标签 光伏逆变器 PWM控制 可靠性分析
相关度评分 ★★★★★ 5.0 / 5.0
关键词 光伏逆变器 直流母线电容组 可靠性设计 冷却系统容量 中性点钳位逆变器
语言:

中文摘要

可靠性已成为光伏(PV)逆变器设计中的关键因素,尤其针对功率器件和电容器等薄弱环节。直流链路电容通常以串并联形式构成电容组,需在电压等级和容值上满足系统要求。然而,电容器体积大、成本高且易失效,亟需优化其配置。同时,散热系统容量的选择直接影响逆变器的功率密度及器件可靠性。本文针对30 kW光伏系统,提出一种面向可靠性的中点钳位(NPC)逆变器设计方法,综合考虑运行工况、系统直流/交流容量比及脉宽调制策略等因素,优化电容组在寿命、成本、体积和截面积等方面的配置,并合理设计散热系统以提升功率器件可靠性,最终实现NPC逆变器的目标寿命。

English Abstract

Reliability has become one of the important factors in designing photovoltaic (PV) inverters. Accordingly, interest in the reliability of reliability-critical components such as power devices and capacitors has been increasing. The DC-link capacitor is generally used in forms connected in parallel or in series called the capacitor bank to fulfill the requirements in voltage rating and capacitance. However, since the capacitor is one of the bulkiest and most expensive components and also one of the vulnerable components, it is required to optimize the configuration of the DC-link capacitor bank. Furthermore, the cooling system capacity should properly be chosen because it plays an important role not only in the power density and volume of the inverter but also in the reliability of the power devices. This article presents a reliability-oriented design procedure of the neutral point clamped (NPC) inverter in a 30-kW PV system by considering different factors such as mission profile, DC-to-AC ratio of the PV system, and pulsewidth modulation (PWM) methods of the PV inverter, focusing on designing the DC-link capacitor bank with optimization in terms of lifetime, cost, volume, and cross-sectional area, and on optimizing cooling system capacity for the reliability of power devices to achieve the target lifetime of the NPC inverter.
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SunView 深度解读

该NPC逆变器可靠性设计方法对阳光电源SG系列大功率光伏逆变器及ST储能变流器具有直接应用价值。文章提出的直流链路电容组优化配置策略,可指导阳光电源1500V高压系统中薄膜电容的串并联设计,在满足寿命目标前提下降低成本与体积。功率器件散热系统与PWM策略的协同优化思路,可应用于三电平拓扑的SiC模块热管理设计,提升功率密度。基于运行工况的寿命预测方法可集成至iSolarCloud平台,实现逆变器关键部件的预测性维护。该研究为阳光电源高可靠性产品设计提供了系统化的工程方法论,特别适用于大型地面电站及工商业储能场景。