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储能系统技术 储能系统 DC-DC变换器 ★ 5.0

用于车载应用的单开关连续电流高增益共地DC-DC变换器

Single-Switch Continuous Current High-Gain DC-DC Converter with Common Ground for Vehicular Applications

语言:

中文摘要

高效电能转换对燃料电池混合动力汽车至关重要,要求高电压增益、少开关器件、高效率及低输入电流纹波。本文提出一种适用于燃料电池汽车的高增益二次升压DC-DC变换器,采用带钳位电路的开关电感电容技术,在降低电压应力的同时保持共地结构。详细分析了其工作原理、元件设计与控制器实现,并与现有高增益拓扑进行比较。实验搭建400V/200W样机,在不同工况下测试,额定功率58%时增益达13.33,最高效率93.5%。输入电压突变20%时表现出良好动态响应,符合燃料电池系统实际运行特性。实验验证了该变换器在车用燃料电池系统中的可扩展性与应用潜力。

English Abstract

Efficient power conversion is essential for integrating fuel cells into hybrid vehicles, where high voltage gain, minimal switching devices, high efficiency, and low input current ripple are critical for performance. This paper presents a high-gain quadratic boost DC-DC converter tailored for fuel cell hybrid vehicles, utilizing a switched inductor-capacitor technique with a clamping circuit to reduce voltage stress while maintaining a common ground structure. The converter’s operation, component design, and controller development are analyzed in detail, with comparisons to existing high-gain topologies. A 400V, 200W prototype was constructed and tested under varying supply and load conditions, achieving a maximum efficiency of 93.5% with a gain of 13.33 at 58% of rated power. To validate its performance, a 20% step change in the input voltage was tested, demonstrating a robust transient response. This aligns with practical fuel cell systems, where reactant partial pressure regulation typically keeps input voltage variations within 20%. Experimental results confirm the converter’s scalability for fuel cell vehicle applications, underscoring its potential to advance sustainable automotive technologies.
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SunView 深度解读

该单开关高增益DC-DC变换器技术对阳光电源车载电源产品线具有直接应用价值。其共地拓扑结构和开关电感电容技术可应用于车载OBC充电机,实现燃料电池低压侧(30V)到动力电池高压侧(400V)的高效升压,13.33增益比和93.5%效率指标满足车规要求。单开关设计降低控制复杂度和成本,连续输入电流特性保护燃料电池寿命,钳位电路降低器件电压应力提升可靠性。该技术可借鉴到ST储能变流器的宽电压输入模块和充电桩的DC-DC变换级,优化阳光电源在氢能车载电源和多能互补系统的技术布局,增强产品在新能源汽车供电链的竞争力。