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基于关断米勒平台电流的IGBT结温在线监测方法
An Online Monitoring Method of IGBT Junction Temperature Based on Turn-Off Miller Plateau Current
| 作者 | Hu Cao · Kexing Yang · Pengcheng Xu · Jian Chen · Wensheng Song · Xiaoyun Feng |
| 期刊 | IEEE Journal of Emerging and Selected Topics in Power Electronics |
| 出版日期 | 2025年1月 |
| 技术分类 | 储能系统技术 |
| 技术标签 | 储能系统 IGBT 可靠性分析 |
| 相关度评分 | ★★★★★ 5.0 / 5.0 |
| 关键词 | 绝缘栅双极晶体管 结温监测 米勒平台电流 采样电路 双脉冲测试 |
语言:
中文摘要
绝缘栅双极型晶体管(IGBT)广泛应用于电力电子变换器中,其结温是评估器件可靠性的重要指标。本文采用关断过程中的米勒平台电流作为热敏感电参数(TSEP),实现对主功率电路的非侵入式监测。研究了米勒平台电流在栅极侧作为TSEP的特性及其与结温的关系,设计并分析了基于电流互感器(CT)的采样电路及参数计算方法,讨论了电路的不确定性和可积性。通过双脉冲测试和逆变器实验平台验证了理论分析的正确性,结果表明该方法从驱动侧即可实现对IGBT结温的高精度、高灵敏度监测,且采样电路结构简单,易于集成于驱动电路中。
English Abstract
The insulated gate bipolar transistors (IGBTs) are most widely used in power electronics converters, and the junction temperature is a significant indicator for evaluating the IGBT reliability. In this article, in order to realize noninvasive monitoring of the main power circuit, the Miller plateau current is adopted as the thermosensitive electrical parameter (TSEP), and the proposed method can realize high accuracy for monitoring junction temperature of IGBTs. First, the Miller plateau current is adopted and studied as the gate-side TSEP. The turn-off process of IGBT and the character of Miller plateau current are studied. Subsequently, a sampling circuit and the parameters calculation method based on current transformer (CT) have been designed and analyzed. The uncertainty and integrability of sampling circuit have been discussed. Finally, the double-pulse test and inverter experimental platforms have been developed to validate the theoretical analysis. The experimental results have confirmed the accuracy of the theoretical analysis, the proposed method can achieve high accuracy and sensitivity for monitoring junction temperature of IGBTs from the gate-drive side. In addition, the sampling circuit is simple and easy to be integrated on the gate-drive circuit.
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SunView 深度解读
该IGBT结温在线监测技术对阳光电源ST系列储能变流器和SG系列光伏逆变器具有重要应用价值。通过关断米勒平台电流实现非侵入式结温监测,可直接集成于现有驱动电路,无需额外传感器,降低成本的同时提升可靠性。该方法可应用于PowerTitan大型储能系统的热管理优化,实时监测IGBT工作状态,实现预测性维护,延长功率模块寿命。结合iSolarCloud云平台,可构建智能诊断系统,通过结温数据分析预判器件失效风险。对于车载OBC和充电桩等高功率密度产品,该技术可优化散热设计,提升系统功率密度。建议将此方法纳入下一代驱动芯片设计,实现结温监测功能的标准化集成。