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用于移相全桥变换器开关损耗均衡的分互补调制
Split Complementary Modulation for Switching Loss Balancing of Phase-Shifted Full-Bridge Converter
| 作者 | Dongok Moon · Changkyu Bai · Anyeol Jung · Minsung Kim |
| 期刊 | IEEE Transactions on Industrial Electronics |
| 出版日期 | 2024年6月 |
| 技术分类 | 电动汽车驱动 |
| 技术标签 | PWM控制 |
| 相关度评分 | ★★★★ 4.0 / 5.0 |
| 关键词 | 移相全桥变换器 开关损耗平衡 分割互补调制 零电压开关 实验验证 |
语言:
中文摘要
在移相全桥(PSFB)变换器中,每个桥臂上的开关由互补的脉冲宽度调制(PWM)信号驱动,并实现零电压开关(ZVS)。然而,PSFB 变换器不可避免地会出现超前桥臂和滞后桥臂开关损耗不平衡的问题。本文提出一种分裂互补调制方法,用于平衡 PSFB 变换器超前桥臂和滞后桥臂的开关损耗。该分裂互补调制方法使每个桥臂在每个开关周期内交替充当超前桥臂和滞后桥臂。在轻载时,滞后桥臂开关的零电压开通通常需要额外的死区时间。在分裂互补调制下,由于超前桥臂和滞后桥臂的角色在每个开关周期都会转换,因此在滞后桥臂开关开通前也会施加相应的额外死区时间。这样,轻载时施加在原边开关上的死区时间序列在奇数开关周期和偶数开关周期会有所不同。这种分裂互补调制可通过“与门”和“或门”的组合轻松实现。1kW 样机的实验结果验证了所提出的开关调制方法的可行性和有效性。即使在 7%负载条件下,原边开关的温度也能得到很好的平衡。
English Abstract
In a phase-shifted full-bridge (PSFB) converter, the switches on each leg are driven by complementary pulse-width-modulation (PWM) signals and achieve zero-voltage-switching (ZVS). However, the PSFB converter inevitably experiences the unbalanced switching losses on its leading and lagging legs. In this article, we propose a split complementary modulation for balancing the switching losses on leading and lagging legs of PSFB converter. The split complementary modulation enables each leg operate in leading leg and lagging leg alternatively every switching period. The extra dead-time is usually required for ZVS turn-on of the lagging leg switches at the light load. Under the split complementary modulation, since the role of leading and lagging legs are shifted every switching period, the corresponding extra-dead time is also applied before the turn-on of the lagging-leg switches. Thus, the resulting dead-time sequence applied for the primary-side switches at the light load becomes different during the odd switching period and even switching period. This split complementary modulation can be easily implemented by using combination of “AND gates” and “OR gates”. The feasibility and effectiveness of the proposed switching modulation were verified by the experimental results from 1-kW prototype. The temperatures for the primary-side switches were well balanced even at 7% load condition.
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SunView 深度解读
从阳光电源的业务视角来看,这项针对移相全桥(PSFB)变换器的分裂互补调制技术具有显著的应用价值。PSFB拓扑广泛应用于我司的储能变流器、光伏逆变器的DC-DC变换级以及电动汽车充电模块中,该技术直接针对行业痛点——超前桥臂与滞后桥臂间的开关损耗不平衡问题。
该技术的核心价值在于通过每个开关周期交替切换桥臂角色,实现了损耗的动态均衡。对于阳光电源的产品线而言,这带来三方面优势:首先,在储能系统PCS中,开关器件的热均衡可显著提升系统可靠性,降低局部热应力导致的失效风险;其次,在轻载工况下(如论文验证的7%负载),该技术依然保持良好的ZVS特性和热平衡,这对光伏逆变器应对早晚低辐照场景尤为关键;第三,温度均衡可优化散热设计,减小散热器体积,提升功率密度,符合我司产品小型化、高效化的发展方向。
从技术成熟度评估,该方案仅需通过与门、或门的逻辑组合即可实现,无需复杂的数字控制算法,硬件实现成本低,与现有产品架构兼容性强。1kW原理样机的验证也表明技术可行性较高。
然而,应用挑战在于:需要评估该调制策略对变压器磁芯损耗、输出纹波特性的影响;在高功率等级(如我司MW级储能变流器)下的EMI特性变化需要深入研究;此外,与现有数字控制平台的集成优化也需投入开发资源。建议先在中小功率DC-DC模块中试点应用,积累数据后向大功率产品推广。